终端一体化运控平台
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DeviceOperate.cs 23 KiB

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  1. 
  2. using BPASmartClient.CustomResource.Pages.Model;
  3. using BPASmartClient.Helper;
  4. using BPASmartClient.Modbus;
  5. using FryPot_DosingSystem.Model;
  6. using System;
  7. using System.Collections.Concurrent;
  8. using System.Collections.Generic;
  9. using System.Collections.ObjectModel;
  10. using System.Linq;
  11. using System.Text;
  12. using System.Threading;
  13. using System.Threading.Tasks;
  14. namespace FryPot_DosingSystem.Control
  15. {
  16. internal class DeviceOperate
  17. {
  18. private static DeviceOperate _instance;
  19. public static DeviceOperate GetInstance => _instance ??(_instance= new DeviceOperate());
  20. public bool IsConfig { get; set; }//设备plc数据是否配置
  21. ModbusTcp modbus = new ModbusTcp();//滚筒线Modbus通讯对象
  22. ModbusTcp fryOneModbus = new ModbusTcp();//炒锅1Modbus通讯对象
  23. ModbusTcp fryTwoModbus = new ModbusTcp();//炒锅2Modbus通讯对象
  24. ModbusTcp fryThreeModbus = new ModbusTcp();//炒锅3Modbus通讯对象
  25. ModbusTcp fryFourModbus = new ModbusTcp();//炒锅4Modbus通讯对象
  26. ModbusTcp fryFiveModbus = new ModbusTcp();//炒锅5Modbus通讯对象
  27. // private string Ip { get; set; }
  28. // private string Port { get; set; }
  29. public bool Connected { get; set; }
  30. public bool FryOneConnected { get; set; }
  31. public bool FryTwoConnected { get; set; }
  32. public bool FryThreeConnected { get; set; }
  33. public bool FryFourConnected { get; set; }
  34. public bool FryFiveConnected { get; set; }
  35. // private string DeviceName { get; set; }
  36. public ConcurrentDictionary<string, object> Data { get; set; } = new ConcurrentDictionary<string, object>();
  37. public ConcurrentDictionary<string, object> FryOneData { get; set; } = new ConcurrentDictionary<string, object>();
  38. public ConcurrentDictionary<string, object> FryTwoData { get; set; } = new ConcurrentDictionary<string, object>();
  39. public ConcurrentDictionary<string, object> FryThreeData { get; set; } = new ConcurrentDictionary<string, object>();
  40. public ConcurrentDictionary<string, object> FryFourData { get; set; } = new ConcurrentDictionary<string, object>();
  41. public ConcurrentDictionary<string, object> FryFiveData { get; set; } = new ConcurrentDictionary<string, object>();
  42. public ObservableCollection<PlcVariableModel> Variables { get; set; } = new ObservableCollection<PlcVariableModel>();
  43. public ObservableCollection<PlcVariableModel> FryOneVariables { get; set; } = new ObservableCollection<PlcVariableModel>();
  44. public ObservableCollection<PlcVariableModel> FryTwoVariables { get; set; } = new ObservableCollection<PlcVariableModel>();
  45. public ObservableCollection<PlcVariableModel> FryThreeVariables { get; set; } = new ObservableCollection<PlcVariableModel>();
  46. public ObservableCollection<PlcVariableModel> FryFourVariables { get; set; } = new ObservableCollection<PlcVariableModel>();
  47. public ObservableCollection<PlcVariableModel> FryFiveVariables { get; set; } = new ObservableCollection<PlcVariableModel>();
  48. public DeviceOperate()
  49. {
  50. Init();
  51. Connect();
  52. ReadData();
  53. }
  54. public void Init()
  55. {
  56. Variables.Clear();
  57. FryOneVariables.Clear();
  58. FryTwoVariables.Clear();
  59. FryThreeVariables.Clear();
  60. FryFourVariables.Clear();
  61. FryFiveVariables.Clear();
  62. Json<PlcVariableInfoManage>.Read();
  63. if (Json<PlcVariableInfoManage>.Data.VariablesInfo.Count > 0)
  64. {
  65. try
  66. {
  67. if (Json<PlcVariableInfoManage>.Data.VariablesInfo["滚筒输送线"].Count > 0)
  68. {
  69. //foreach (var item in Json<PlcVariableInfoManage>.Data.VariablesInfo["滚筒运输线"])
  70. //{
  71. // Variables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  72. //}
  73. foreach (KeyValuePair<string, ObservableCollection<PlcVariableInfoModel>> dic in Json<PlcVariableInfoManage>.Data.VariablesInfo)
  74. {
  75. if (string.Equals(dic.Key, "滚筒输送线"))
  76. {
  77. foreach (var item in dic.Value)
  78. {
  79. Variables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  80. }
  81. }
  82. if (string.Equals(dic.Key, "炒锅1"))
  83. {
  84. foreach (var item in dic.Value)
  85. {
  86. FryOneVariables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  87. }
  88. }
  89. if (string.Equals(dic.Key, "炒锅2"))
  90. {
  91. foreach (var item in dic.Value)
  92. {
  93. FryTwoVariables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  94. }
  95. }
  96. if (string.Equals(dic.Key, "炒锅3"))
  97. {
  98. foreach (var item in dic.Value)
  99. {
  100. FryThreeVariables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  101. }
  102. }
  103. if (string.Equals(dic.Key, "炒锅4"))
  104. {
  105. foreach (var item in dic.Value)
  106. {
  107. FryFourVariables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  108. }
  109. }
  110. if (string.Equals(dic.Key, "炒锅5"))
  111. {
  112. foreach (var item in dic.Value)
  113. {
  114. FryFiveVariables.Add(new PlcVariableModel { Address = item.PlcAddress, Length = (ushort)(item.Length == null ? 0 : item.Length) });
  115. }
  116. }
  117. }
  118. }
  119. IsConfig = true;
  120. MessageNotify.GetInstance.ShowRunLog("PLC变量配置加载成功");
  121. }
  122. catch (Exception)
  123. {
  124. IsConfig = false;
  125. MessageNotify.GetInstance.ShowRunLog("PLC变量配置加载错误,请重新配置并重启软件");
  126. //throw;
  127. }
  128. }
  129. else
  130. {
  131. IsConfig = false;
  132. MessageNotify.GetInstance.ShowRunLog("PLC变量配置加载失败:文件无数据,请重新配置并重启软件");
  133. }
  134. //Variables.Add(new PlcVariableModel() { Address = "D2001", Length = 8 });//1号线体滚筒工位号
  135. //Variables.Add(new PlcVariableModel() { Address = "D2011", Length = 8 });//2号线体滚筒工位号
  136. //Variables.Add(new PlcVariableModel() { Address = "D2021", Length = 8 });//3号线体滚筒工位号
  137. //Variables.Add(new PlcVariableModel() { Address = "D2031", Length = 9 });//输送线出料状态
  138. //Variables.Add(new PlcVariableModel() { Address = "D2040", Length = 5 });//炒锅1-5进料滚筒运行
  139. //Variables.Add(new PlcVariableModel() { Address = "D2045", Length = 5 });//炒锅1-5进料到位信号
  140. //Variables.Add(new PlcVariableModel() { Address = "D2050", Length = 5 });//炒锅1-5空桶到位信号
  141. //Variables.Add(new PlcVariableModel() { Address = "D2055", Length = 5 });//炒锅1-5空桶呼叫AGV
  142. //Variables.Add(new PlcVariableModel() { Address = "D2060", Length = 5 });//炒锅1空桶洗桶呼叫AGV
  143. //Variables.Add(new PlcVariableModel() { Address = "D2065", Length = 5 });//炒锅1-5空桶滚筒运行
  144. //Variables.Add(new PlcVariableModel() { Address = "D2070", Length = 5 });//炒锅1-5滚筒故障信号
  145. //Variables.Add(new PlcVariableModel() { Address = "D2075", Length = 1 });//洗桶进桶滚筒运行信号
  146. //Variables.Add(new PlcVariableModel() { Address = "D2076", Length = 1 });//洗桶出桶呼叫AGV
  147. //Variables.Add(new PlcVariableModel() { Address = "D2077", Length = 1 });// 洗桶出桶滚筒运行信号
  148. //Variables.Add(new PlcVariableModel() { Address = "D2078", Length = 3 });//1-3滚筒线体配方完成信号
  149. }
  150. public void Connect()
  151. {
  152. if (IsConfig)
  153. {
  154. Json<DeviceManage>.Read();
  155. DeviceManage devices = Json<DeviceManage>.Data;
  156. if (devices != null)
  157. {
  158. if (devices.Devices.Count > 0)
  159. {
  160. for (int i = 0; i < devices.Devices.Count; i++)
  161. {
  162. string Ip = devices.Devices[i].Ip;
  163. string Port = devices.Devices[i].Port;
  164. string DeviceName = devices.Devices[i].DeviceName;
  165. switch (DeviceName)
  166. {
  167. case "滚筒输送线": modbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("滚筒线PLC连接成功"); break;
  168. case "炒锅1": fryOneModbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("1号炒锅PLC连接成功"); break;
  169. case "炒锅2": fryTwoModbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("2号炒锅PLC连接成功"); break;
  170. case "炒锅3": fryThreeModbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("3号炒锅PLC连接成功"); break;
  171. case "炒锅4": fryFourModbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("4号炒锅PLC连接成功"); break;
  172. case "炒锅5": fryFiveModbus.ModbusTcpConnect(Ip, Convert.ToInt32(Port)); MessageNotify.GetInstance.ShowRunLog("5号炒锅PLC连接成功"); break;
  173. }
  174. }
  175. }
  176. }
  177. }
  178. }
  179. public void ReadData()
  180. {
  181. if (IsConfig)
  182. {
  183. ThreadManage.GetInstance().StartLong(new Action(() =>
  184. {
  185. //滚筒线
  186. Connected = modbus.Connected;
  187. if (Connected)
  188. {
  189. foreach (var item in Variables)
  190. {
  191. var res = modbus.Read(item.Address, item.Length);//读取plc数据
  192. if (Data.ContainsKey(item.Address))
  193. {
  194. Data[item.Address] = res;
  195. }
  196. else
  197. {
  198. Data.TryAdd(item.Address, res);
  199. }
  200. }
  201. }
  202. else
  203. {
  204. DeviceManage devices = Json<DeviceManage>.Data;
  205. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "滚筒输送线");
  206. if (res != null)
  207. modbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("滚筒线PLC重连成功");
  208. }
  209. Thread.Sleep(10);
  210. }), $"滚筒线实时数据读取线程");
  211. ThreadManage.GetInstance().StartLong(new Action(() =>
  212. {
  213. //炒锅1
  214. FryOneConnected = fryOneModbus.Connected;
  215. if (FryOneConnected)
  216. {
  217. foreach (var item in FryOneVariables)
  218. {
  219. var res = fryOneModbus.Read(item.Address, item.Length);//读取plc数据
  220. if (FryOneData.ContainsKey(item.Address))
  221. {
  222. FryOneData[item.Address] = res;
  223. }
  224. else
  225. {
  226. FryOneData.TryAdd(item.Address, res);
  227. }
  228. }
  229. //Thread.Sleep(50);
  230. }
  231. else
  232. {
  233. DeviceManage devices = Json<DeviceManage>.Data;
  234. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "炒锅1");
  235. if (res != null)
  236. fryOneModbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("1号炒锅PLC重连成功");
  237. }
  238. Thread.Sleep(10);
  239. }), $"炒锅1实时数据读取线程");
  240. ThreadManage.GetInstance().StartLong(new Action(() =>
  241. {
  242. //炒锅2
  243. FryTwoConnected = fryTwoModbus.Connected;
  244. if (FryTwoConnected)
  245. {
  246. foreach (var item in FryTwoVariables)
  247. {
  248. var res = fryTwoModbus.Read(item.Address, item.Length);//读取plc数据
  249. if (FryTwoData.ContainsKey(item.Address))
  250. {
  251. FryTwoData[item.Address] = res;
  252. }
  253. else
  254. {
  255. FryTwoData.TryAdd(item.Address, res);
  256. }
  257. }
  258. }
  259. else
  260. {
  261. DeviceManage devices = Json<DeviceManage>.Data;
  262. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "炒锅2");
  263. if (res != null)
  264. fryTwoModbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("2号炒锅PLC重连成功");
  265. }
  266. Thread.Sleep(10);
  267. }), $"炒锅2实时数据读取线程");
  268. ThreadManage.GetInstance().StartLong(new Action(() =>
  269. {
  270. //炒锅3
  271. FryThreeConnected = fryThreeModbus.Connected;
  272. if (FryThreeConnected)
  273. {
  274. foreach (var item in FryThreeVariables)
  275. {
  276. var res = fryThreeModbus.Read(item.Address, item.Length);//读取plc数据
  277. if (FryThreeData.ContainsKey(item.Address))
  278. {
  279. FryThreeData[item.Address] = res;
  280. }
  281. else
  282. {
  283. FryThreeData.TryAdd(item.Address, res);
  284. }
  285. }
  286. //Thread.Sleep(50);
  287. }
  288. else
  289. {
  290. DeviceManage devices = Json<DeviceManage>.Data;
  291. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "炒锅3");
  292. if (res != null)
  293. fryThreeModbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("3号炒锅PLC重连成功");
  294. }
  295. Thread.Sleep(10);
  296. }), $"炒锅3实时数据读取线程");
  297. ThreadManage.GetInstance().StartLong(new Action(() =>
  298. {
  299. //炒锅4
  300. FryFourConnected = fryFourModbus.Connected;
  301. if (FryFourConnected)
  302. {
  303. foreach (var item in FryFourVariables)
  304. {
  305. var res = fryFourModbus.Read(item.Address, item.Length);//读取plc数据
  306. if (FryFourData.ContainsKey(item.Address))
  307. {
  308. FryFourData[item.Address] = res;
  309. }
  310. else
  311. {
  312. FryFourData.TryAdd(item.Address, res);
  313. }
  314. }
  315. //Thread.Sleep(50);
  316. }
  317. else
  318. {
  319. DeviceManage devices = Json<DeviceManage>.Data;
  320. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "炒锅4");
  321. if (res != null)
  322. fryFourModbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("4号炒锅PLC重连成功");
  323. }
  324. Thread.Sleep(10);
  325. }), $"炒锅4实时数据读取线程");
  326. ThreadManage.GetInstance().StartLong(new Action(() =>
  327. {
  328. //炒锅5
  329. FryFiveConnected = fryFiveModbus.Connected;
  330. if (FryFiveConnected)
  331. {
  332. foreach (var item in FryFiveVariables)
  333. {
  334. var res = fryFiveModbus.Read(item.Address, item.Length);//读取plc数据
  335. if (FryFiveData.ContainsKey(item.Address))
  336. {
  337. FryFiveData[item.Address] = res;
  338. }
  339. else
  340. {
  341. FryFiveData.TryAdd(item.Address, res);
  342. }
  343. }
  344. // Thread.Sleep(50);
  345. }
  346. else
  347. {
  348. DeviceManage devices = Json<DeviceManage>.Data;
  349. var res = devices.Devices.FirstOrDefault(p => p.DeviceName == "炒锅5");
  350. if (res != null)
  351. fryFiveModbus.ModbusTcpConnect(res.Ip, Convert.ToInt32(res.Port)); MessageNotify.GetInstance.ShowRunLog("5号炒锅PLC重连成功");
  352. }
  353. Thread.Sleep(10);
  354. }), $"炒锅5实时数据读取线程");
  355. }
  356. }
  357. /// <summary>
  358. /// 滚筒线写ushort数据
  359. /// </summary>
  360. /// <param name="address"></param>
  361. /// <param name="value"></param>
  362. public void WritePlcData(string address, ushort value)
  363. {
  364. lock (this)
  365. {
  366. modbus.Write(address, value);
  367. }
  368. }
  369. /// <summary>
  370. /// 滚筒线写float数据
  371. /// </summary>
  372. /// <param name="address"></param>
  373. /// <param name="value"></param>
  374. public void WriteRealPlcData(string address, float value)
  375. {
  376. lock (this)
  377. {
  378. modbus.SetReal(address,value);
  379. }
  380. }
  381. /// <summary>
  382. /// 炒锅1工艺数据
  383. /// </summary>
  384. /// <param name="address"></param>
  385. /// <param name="value"></param>
  386. public void WritePotOnePlcData(string address,ushort value )
  387. {
  388. fryOneModbus.Write(address,value);
  389. }
  390. /// <summary>
  391. /// 炒锅2工艺数据
  392. /// </summary>
  393. /// <param name="address"></param>
  394. /// <param name="value"></param>
  395. public void WritePotTwoPlcData(string address, ushort value)
  396. {
  397. fryTwoModbus.Write(address, value);
  398. }
  399. /// <summary>
  400. /// 炒锅3工艺数据
  401. /// </summary>
  402. /// <param name="address"></param>
  403. /// <param name="value"></param>
  404. public void WritePotThreePlcData(string address, ushort value)
  405. {
  406. fryThreeModbus.Write(address, value);
  407. }
  408. /// <summary>
  409. /// 炒锅4工艺数据
  410. /// </summary>
  411. /// <param name="address"></param>
  412. /// <param name="value"></param>
  413. public void WritePotFourPlcData(string address, ushort value)
  414. {
  415. fryFourModbus.Write(address,value);
  416. }
  417. /// <summary>
  418. /// 炒锅5工艺数据
  419. /// </summary>
  420. /// <param name="address"></param>
  421. /// <param name="value"></param>
  422. public void WritePotFivePlcData(string address, object value)
  423. {
  424. fryFiveModbus.Write(address, value);
  425. }
  426. public ConcurrentDictionary<string, object> GetAllData()
  427. {
  428. return Data;
  429. }
  430. public ConcurrentDictionary<string, object> GetFryOneData()
  431. {
  432. return FryOneData;
  433. }
  434. public ConcurrentDictionary<string, object> GetFryTwoData()
  435. {
  436. return FryTwoData;
  437. }
  438. public ConcurrentDictionary<string, object> GetFryThreeData()
  439. {
  440. return FryThreeData;
  441. }
  442. public ConcurrentDictionary<string, object> GetFryFourData()
  443. {
  444. return FryFourData;
  445. }
  446. public ConcurrentDictionary<string, object> GetFryFiveData()
  447. {
  448. return FryFiveData;
  449. }
  450. }
  451. }