using BPASmartClient.CustomResource.Pages.Model;
using BPA.Helper;
using BPASmartClient.JXJFoodBigStation.Model.HK_PLC;
using BPASmartClient.JXJFoodBigStation.Model.Siemens;
using BPASmartClient.Modbus;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Collections.ObjectModel;
using System.Configuration;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace BPASmartClient.JXJFoodBigStation.Model
{
public class ProcessControl
{
private volatile static ProcessControl _Instance;
public static ProcessControl GetInstance => _Instance ?? (_Instance = new ProcessControl());
private ProcessControl() { }
public SiemensDeviceStatus SiemensDevice = new SiemensDeviceStatus();
public HKDeviceStatus HKDevice = new HKDeviceStatus();
DL_Finish_DB FinishData = new DL_Finish_DB();
///
/// 西门子配方数据
///
public ObservableCollection SiemensRecipes { get; set; } = new ObservableCollection();
///
/// 本地配方数据
///
public ObservableCollection LocalRecipes { get; set; } = new ObservableCollection();
///
/// 配方等待执行
///
public ObservableCollection RecipeWaitExecute { get; set; } = new ObservableCollection();
///
/// 配方正在执行
///
public ObservableCollection RecipeExecuting { get; set; } = new ObservableCollection();
///
/// 配方执行完成
///
public ObservableCollection RecipeExecuteComple { get; set; } = new ObservableCollection();
///
/// 原料的名称和料仓的位置对应
///
public ConcurrentDictionary RawMaterialsNamePos { get; set; } = new ConcurrentDictionary();
///
/// 硬件料仓的原料信息
///
public ObservableCollection HardWareRawMaterialInfo { get; set; } = new ObservableCollection();
public ObservableCollection RawMaterialsInfo { get; set; } = new ObservableCollection();
///
/// 西门子配方队列
///
public ConcurrentQueue SiemensRecipeQueue1 = new ConcurrentQueue();
public ConcurrentQueue SiemensRecipeQueue2 = new ConcurrentQueue();
public ConcurrentQueue SiemensRecipeQueue3 = new ConcurrentQueue();
public ConcurrentQueue SiemensRecipeQueue4 = new ConcurrentQueue();
public ConcurrentDictionary> SiemensRecipeQueue = new ConcurrentDictionary>();
public ObservableCollection recipe = new ObservableCollection();
///
/// 本地配方队列
///
public ConcurrentQueue LocalRecipeQueue1 = new ConcurrentQueue();
public ConcurrentQueue LocalRecipeQueue2 = new ConcurrentQueue();
public ConcurrentQueue LocalRecipeQueue3 = new ConcurrentQueue();
public ConcurrentQueue LocalRecipeQueue4 = new ConcurrentQueue();
///
/// 海科PLC的IP
///
public string HK_PLC_IP = ConfigurationManager.AppSettings["HKPlc_IP"];
///
/// 西门子PLC的IP
///
public string Siemens_PLC_IP = ConfigurationManager.AppSettings["Siemens_IP"];
public void Init()
{
ActionManage.GetInstance.Register(new Action((res) =>
{
ObservableCollection RawMaterials = new ObservableCollection();
if (SiemensDevice.IsConnected)
{
if (res != null && res is DL_Start_DB recipe)
{
RawMaterials.Clear();
for (int i = 0; i < GVL_BigStation.Max_DosingSotckBinNum; i++)
{
if (string.IsNullOrEmpty(recipe.Material[i].Material_Name))
{
}
else
{
int index = RawMaterialsNamePos.Values.ToList().IndexOf(recipe.Material[i].Material_Name);
if (index >= 0)
{
RawMaterials.Add(new RawMaterial()
{
RawMaterialName = recipe.Material[i].Material_Name,
RawMaterialBarrelNum = recipe.Material[i].Material_BarrelNum,
RawMaterialWeight = recipe.Material[i].Material_Weight,
RawMaterialLocation = RawMaterialsNamePos.Keys.ToList()[index]
});
}
else
{
MessageNotify.GetInstance.ShowAlarmLog($"本地缺少原料{recipe.Material[i].Material_Name},和西门子下发的原料名称无法对应,");
}
}
}
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.Add(new RecipeData()
{
RecipeName = recipe.RecipeName,
RecipeCode = recipe.RecipeCode,
RawMaterial = RawMaterials,
TrayCode = recipe.Job_No,
IsWashingBarrel = recipe.Order_Type
});
});
}
}
}), "SiemensSendRecipe", true);
DeviceConnectInit();//设备连接初始化
ThreadInit();//线程初始化
VarResetInit();//变量初始化
}
#region 本地配方--暂时不使用
private void LocalRecipeRecevice()
{
if (LocalRecipes.Count > 0)
{
foreach (var data in LocalRecipes)
{
if (LocalRecipeQueue1.Count == 0 && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1)
{
if (!(LocalRecipeQueue1.Contains(data.RecipeCode)))
{
LocalRecipeQueue1.Enqueue(data.RecipeCode);
}
}
else if (LocalRecipeQueue2.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2)
{
if (!(LocalRecipeQueue2.Contains(data.RecipeCode)))
{
LocalRecipeQueue2.Enqueue(data.RecipeCode);
}
}
else if (LocalRecipeQueue3.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3)
{
if (!(LocalRecipeQueue3.Contains(data.RecipeCode)))
{
LocalRecipeQueue3.Enqueue(data.RecipeCode);
}
}
else if (LocalRecipeQueue4.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4)
{
if (!(LocalRecipeQueue4.Contains(data.RecipeCode)))
{
LocalRecipeQueue4.Enqueue(data.RecipeCode);
}
}
}
}
else
{
LocalRecipeQueue1.Clear();
LocalRecipeQueue2.Clear();
LocalRecipeQueue3.Clear();
LocalRecipeQueue4.Clear();
GVL_BigStation.BarrelWasherSign = false;
GVL_BigStation.Recipe1DosingStatus = 0;
GVL_BigStation.Recipe2DosingStatus = 0;
GVL_BigStation.Recipe3DosingStatus = 0;
GVL_BigStation.Recipe4DosingStatus = 0;
}
}
private void LocalRecipeDosing()
{
if (LocalRecipeQueue1.Count > 0)
{
int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue1.ElementAt(0));
if (index >= 0 && index < LocalRecipes.Count)
{
string code = LocalRecipes.ElementAt(index).RecipeCode;
int trayCode = LocalRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe1 && GVL_BigStation.Recipe1DosingStatus == 0 && Inplace)//配方1是否允许下发配发
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
GVL_BigStation.Recipe1DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
GVL_BigStation.Recipe1DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe1 && GVL_BigStation.Recipe1DosingStatus == 1)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
StockBinParReset();
GVL_BigStation.Recipe1DosingStatus = 2;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
}
if (GVL_BigStation.Recipe1DosingStatus == 2 && HKDevice.PlcRead.Recipe1DosingFinish)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
GVL_BigStation.Recipe1DosingStatus = 3;
switch (trayCode)
{
case 1:
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
break;
case 2:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
break;
case 3:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
break;
case 4:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
break;
case 5:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
break;
default:
break;
}
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成");
foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
{
if (item.RawMaterialLocation == 1)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
}
else if (item.RawMaterialLocation == 2)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
}
else if (item.RawMaterialLocation == 3)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
}
else if (item.RawMaterialLocation == 4)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
}
else if (item.RawMaterialLocation == 5)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
}
else if (item.RawMaterialLocation == 6)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
}
else if (item.RawMaterialLocation == 7)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
}
else if (item.RawMaterialLocation == 8)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
}
else if (item.RawMaterialLocation == 9)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
}
else if (item.RawMaterialLocation == 10)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
}
else if (item.RawMaterialLocation == 11)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
}
else if (item.RawMaterialLocation == 12)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
}
else if (item.RawMaterialLocation == 13)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
}
else if (item.RawMaterialLocation == 14)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
}
}
LocalRecipeQueue1.TryDequeue(out code);
//App.Current.Dispatcher.Invoke(() => {
// Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
//});
LocalRecipes.RemoveAt(index);
GVL_BigStation.Recipe1DosingStatus = 0;
}
}
}
if (LocalRecipeQueue2.Count > 0)
{
int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue2.ElementAt(0));
if (index >= 0 && index < LocalRecipes.Count)
{
string code = LocalRecipes.ElementAt(index).RecipeCode;
int trayCode = LocalRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe2 && GVL_BigStation.Recipe2DosingStatus == 0 && Inplace)//配方2是否允许下发配发
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
GVL_BigStation.Recipe2DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
else
{
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
GVL_BigStation.Recipe2DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe2 && GVL_BigStation.Recipe2DosingStatus == 1)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
}
GVL_BigStation.Recipe2DosingStatus = 2;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", false);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
}
if (GVL_BigStation.Recipe2DosingStatus == 2 && HKDevice.PlcRead.Recipe2DosingFinish)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
switch (trayCode)
{
case 1:
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
break;
case 2:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
break;
case 3:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
break;
case 4:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
break;
case 5:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
break;
default:
break;
}
GVL_BigStation.Recipe2DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
{
if (item.RawMaterialLocation == 1)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
}
else if (item.RawMaterialLocation == 2)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
}
else if (item.RawMaterialLocation == 3)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
}
else if (item.RawMaterialLocation == 4)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
}
else if (item.RawMaterialLocation == 5)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
}
else if (item.RawMaterialLocation == 6)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
}
else if (item.RawMaterialLocation == 7)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
}
else if (item.RawMaterialLocation == 8)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
}
else if (item.RawMaterialLocation == 9)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
}
else if (item.RawMaterialLocation == 10)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
}
else if (item.RawMaterialLocation == 11)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
}
else if (item.RawMaterialLocation == 12)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
}
else if (item.RawMaterialLocation == 13)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
}
else if (item.RawMaterialLocation == 14)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
}
}
LocalRecipeQueue2.TryDequeue(out code);
LocalRecipes.RemoveAt(index);
GVL_BigStation.Recipe2DosingStatus = 0;
}
}
}
if (LocalRecipeQueue3.Count > 0)
{
int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue3.ElementAt(0));
if (index >= 0 && index < LocalRecipes.Count)
{
string code = LocalRecipes.ElementAt(index).RecipeCode;
int trayCode = LocalRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe3 && GVL_BigStation.Recipe3DosingStatus == 0 && Inplace)//配方3是否允许下发配发
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
GVL_BigStation.Recipe3DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
else
{
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
GVL_BigStation.Recipe3DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe3 && GVL_BigStation.Recipe3DosingStatus == 1)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
}
GVL_BigStation.Recipe3DosingStatus = 2;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", false);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
}
if (HKDevice.PlcRead.Recipe3DosingFinish && GVL_BigStation.Recipe3DosingStatus == 2)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
switch (trayCode)
{
case 1:
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
break;
case 2:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
break;
case 3:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
break;
case 4:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
break;
case 5:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
break;
default:
break;
}
GVL_BigStation.Recipe3DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
{
if (item.RawMaterialLocation == 1)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
}
else if (item.RawMaterialLocation == 2)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
}
else if (item.RawMaterialLocation == 3)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
}
else if (item.RawMaterialLocation == 4)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
}
else if (item.RawMaterialLocation == 5)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
}
else if (item.RawMaterialLocation == 6)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
}
else if (item.RawMaterialLocation == 7)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
}
else if (item.RawMaterialLocation == 8)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
}
else if (item.RawMaterialLocation == 9)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
}
else if (item.RawMaterialLocation == 10)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
}
else if (item.RawMaterialLocation == 11)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
}
else if (item.RawMaterialLocation == 12)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
}
else if (item.RawMaterialLocation == 13)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
}
else if (item.RawMaterialLocation == 14)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
}
}
HKDevice.HK_PLC_S7.Write("DB98.DBX1.1", false);
LocalRecipeQueue3.TryDequeue(out code);
LocalRecipes.RemoveAt(index);
GVL_BigStation.Recipe3DosingStatus = 0;
}
}
}
if (LocalRecipeQueue4.Count > 0)
{
int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue4.ElementAt(0));
if (index >= 0 && index < LocalRecipes.Count)
{
string code = LocalRecipes.ElementAt(index).RecipeCode;
int trayCode = LocalRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe4 && GVL_BigStation.Recipe4DosingStatus == 0 && Inplace)//配方4是否允许下发配发
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
GVL_BigStation.Recipe4DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
else
{
HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
GVL_BigStation.Recipe4DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe4 && GVL_BigStation.Recipe4DosingStatus == 1)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
}
GVL_BigStation.Recipe4DosingStatus = 2;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", false);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
}
if (GVL_BigStation.Recipe4DosingStatus == 2 && HKDevice.PlcRead.Recipe4DosingFinish)
{
if (LocalRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
switch (trayCode)
{
case 1:
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
break;
case 2:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
break;
case 3:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
break;
case 4:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
break;
case 5:
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
break;
default:
break;
}
GVL_BigStation.Recipe4DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
{
if (item.RawMaterialLocation == 1)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
}
else if (item.RawMaterialLocation == 2)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
}
else if (item.RawMaterialLocation == 3)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
}
else if (item.RawMaterialLocation == 4)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
}
else if (item.RawMaterialLocation == 5)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
}
else if (item.RawMaterialLocation == 6)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
}
else if (item.RawMaterialLocation == 7)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
}
else if (item.RawMaterialLocation == 8)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
}
else if (item.RawMaterialLocation == 9)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
}
else if (item.RawMaterialLocation == 10)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
}
else if (item.RawMaterialLocation == 11)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
}
else if (item.RawMaterialLocation == 12)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
}
else if (item.RawMaterialLocation == 13)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
}
else if (item.RawMaterialLocation == 14)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
}
}
HKDevice.HK_PLC_S7.Write("DB98.DBX1.3", false);
LocalRecipeQueue4.TryDequeue(out code);
LocalRecipes.RemoveAt(index);
GVL_BigStation.Recipe4DosingStatus = 0;
}
}
}
}
#endregion
///
/// 将西门子配方,添加到队列中
///
private void ReceviceData()
{
SiemensRecipes = Json.Data.Recipes;
if (SiemensRecipes.Count > 0)
{
foreach (var data in SiemensRecipes)
{
if (data.RecipesSource == RecipeSource.远程)
{
if (SiemensRecipeQueue1.Count == 0 && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1 && data.TrayCode == 1)
{
if (!(SiemensRecipeQueue1.Contains(data.RecipeCode)))
{
if (SiemensDevice.DL_Status is DL_Status_DB status)
{
switch (GVL_BigStation.SiemensSendRecipeStatus)
{
case 3:
SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
MessageNotify.GetInstance.ShowRunLog($"配方1,发送配方编号和请求配料标志给西门子");
GVL_BigStation.SiemensSendRecipeStatus = 4;
break;
case 4:
if (SiemensDevice.DL_Status.Dosing_Start_ACK)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
MessageNotify.GetInstance.ShowRunLog($"配方1,西门子确认开始配料");
GVL_BigStation.SiemensSendRecipeStatus = 5;
}
break;
case 5:
if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
{
SiemensRecipeQueue1.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"配方1,配方:{data.RecipeCode},加入队列");
GVL_BigStation.SiemensSendRecipeStatus = 0;
}
break;
default:
break;
}
}
}
}
else if (SiemensRecipeQueue2.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2 && data.TrayCode == 2)
{
if (!(SiemensRecipeQueue2.Contains(data.RecipeCode)))
{
if (SiemensDevice.DL_Status is DL_Status_DB status)
{
if (GVL_BigStation.SiemensSendRecipeStatus == 3)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
MessageNotify.GetInstance.ShowRunLog($"配方2,发送配方编号和请求配料标志给西门子");
GVL_BigStation.SiemensSendRecipeStatus = 4;
}
if (GVL_BigStation.SiemensSendRecipeStatus == 4)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
MessageNotify.GetInstance.ShowRunLog($"配方2,西门子确认开始配料");
GVL_BigStation.SiemensSendRecipeStatus = 5;
}
}
if (GVL_BigStation.SiemensSendRecipeStatus == 5)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
{
SiemensRecipeQueue2.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"配方2,配方:{data.RecipeCode},加入队列");
GVL_BigStation.SiemensSendRecipeStatus = 0;
}
}
}
}
}
else if (SiemensRecipeQueue3.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3 && data.TrayCode == 3)
{
if (!(SiemensRecipeQueue3.Contains(data.RecipeCode)))
{
if (SiemensDevice.DL_Status is DL_Status_DB status)
{
if (GVL_BigStation.SiemensSendRecipeStatus == 3)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
MessageNotify.GetInstance.ShowRunLog($"配方3,发送配方编号和请求配料标志给西门子");
GVL_BigStation.SiemensSendRecipeStatus = 4;
}
if (GVL_BigStation.SiemensSendRecipeStatus == 4)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
MessageNotify.GetInstance.ShowRunLog($"配方3,西门子确认开始配料");
GVL_BigStation.SiemensSendRecipeStatus = 5;
}
}
if (GVL_BigStation.SiemensSendRecipeStatus == 5)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
{
SiemensRecipeQueue3.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"配方3,配方:{data.RecipeCode},加入队列");
GVL_BigStation.SiemensSendRecipeStatus = 0;
}
}
}
}
}
else if (SiemensRecipeQueue4.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4 && data.TrayCode == 4)
{
if (!(SiemensRecipeQueue4.Contains(data.RecipeCode)))
{
if (SiemensDevice.DL_Status is DL_Status_DB status)
{
if (GVL_BigStation.SiemensSendRecipeStatus == 3)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
MessageNotify.GetInstance.ShowRunLog($"配方4,发送配方编号和请求配料标志给西门子");
GVL_BigStation.SiemensSendRecipeStatus = 4;
}
if (GVL_BigStation.SiemensSendRecipeStatus == 4)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
MessageNotify.GetInstance.ShowRunLog($"配方4,西门子确认开始配料");
GVL_BigStation.SiemensSendRecipeStatus = 5;
}
}
if (GVL_BigStation.SiemensSendRecipeStatus == 5)
{
if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
{
SiemensRecipeQueue4.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"配方4,配方:{data.RecipeCode},加入队列");
GVL_BigStation.SiemensSendRecipeStatus = 0;
}
}
}
}
}
}
else
{
if (SiemensRecipeQueue1.Count == 0 && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1 && data.TrayCode == 1)
{
SiemensRecipeQueue1.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列1");
}
else if (SiemensRecipeQueue2.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2 && data.TrayCode == 2)
{
SiemensRecipeQueue2.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列2");
}
else if (SiemensRecipeQueue3.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3 && data.TrayCode == 3)
{
SiemensRecipeQueue3.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列3");
}
else if (SiemensRecipeQueue4.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4 && data.TrayCode == 4)
{
SiemensRecipeQueue4.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列4");
}
}
}
}
else
{
SiemensRecipeQueue1.Clear();
SiemensRecipeQueue2.Clear();
SiemensRecipeQueue3.Clear();
SiemensRecipeQueue4.Clear();
GVL_BigStation.BarrelWasherSign = false;
GVL_BigStation.Recipe1DosingStatus = 0;
GVL_BigStation.Recipe2DosingStatus = 0;
GVL_BigStation.Recipe3DosingStatus = 0;
GVL_BigStation.Recipe4DosingStatus = 0;
}
}
///
/// 订单取消
///
public void Order_Cancel()
{
if (GVL_BigStation.Order_Cancel) //订单取消
{
if (!string.IsNullOrEmpty(GVL_BigStation.Order_CancelRecipeCode))
{
string code = GVL_BigStation.Order_CancelRecipeCode;
int index = Array.FindIndex(Json.Data.Recipes.ToArray(), p => p.RecipeCode == GVL_BigStation.Order_CancelRecipeCode);
short TrayCode = 0;
if (index >= 0)
{
TrayCode = (short)Json.Data.Recipes.ElementAt(index).TrayCode;
}
switch (GVL_BigStation.Order_CancelStep)
{
case 0:
if (index == -1)
{
GVL_BigStation.Order_CancelStep = 10;
}
else
{
if (SiemensRecipeQueue1.Contains(code) || SiemensRecipeQueue2.Contains(code) || SiemensRecipeQueue3.Contains(code) || SiemensRecipeQueue4.Contains(code))
{
GVL_BigStation.Order_CancelStep = 30;
}
else
{
GVL_BigStation.Order_CancelStep = 20;
}
//以下为新增,复位DB99托盘号,配方号,桶重量参数,以及配方下发确认和配料完成。
StockBinParReset();
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", false);
GVL_BigStation.Recipe1DosingFinish = false;
}
break;
case 10:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 11;
break;
case 11:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
GVL_BigStation.Order_CancelStep = 12;
}
break;
case 12:
MessageNotify.GetInstance.ShowRunLog($"西门子取消订单,但未找到订单:{GVL_BigStation.Order_CancelRecipeCode}");
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
GVL_BigStation.Order_CancelStep = 0;
break;
case 20:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 21;
break;
case 21:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
GVL_BigStation.Order_CancelStep = 22;
}
break;
case 22:
GVL_BigStation.SiemensSendRecipeStatus = 0;
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
MessageNotify.GetInstance.ShowRunLog($"正在执行请求取消订单流程,配方还未到PLC,订单号:{GVL_BigStation.Order_CancelRecipeCode}");
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
GVL_BigStation.Order_CancelStep = 0;
break;
case 30:
if (SiemensRecipeQueue1.Contains(code))
{
GVL_BigStation.Order_CancelStep = 31;
}
else if (SiemensRecipeQueue2.Contains(code))
{
GVL_BigStation.Order_CancelStep = 41;
}
else if (SiemensRecipeQueue3.Contains(code))
{
GVL_BigStation.Order_CancelStep = 51;
}
else if (SiemensRecipeQueue4.Contains(code))
{
GVL_BigStation.Order_CancelStep = 61;
}
break;
case 31:
if (GVL_BigStation.Recipe1DosingStatus != 0)
{
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true)}");
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode)}");
GVL_BigStation.Recipe1DosingStatus = 0;
GVL_BigStation.Order_CancelStep = 32;
MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
}
else
{
GVL_BigStation.Order_CancelStep = 32;
MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
}
break;
case 32:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 33;
break;
case 33:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
SiemensRecipeQueue1.TryDequeue(out code);
GVL_BigStation.Order_CancelStep = 0;
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
MessageNotify.GetInstance.ShowRunLog($"队列1,西门子取消订单完成,订单号:{code}");
}
break;
case 41:
if (GVL_BigStation.Recipe2DosingStatus != 0)
{
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true)}");
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode)}");
GVL_BigStation.Recipe2DosingStatus = 0;
GVL_BigStation.Order_CancelStep = 42;
MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
}
else
{
GVL_BigStation.Order_CancelStep = 42;
MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
}
break;
case 42:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 43;
break;
case 43:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
SiemensRecipeQueue2.TryDequeue(out code);
GVL_BigStation.Order_CancelStep = 0;
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
MessageNotify.GetInstance.ShowRunLog($"队列2,西门子取消订单完成,订单号:{code}");
}
break;
case 51:
if (GVL_BigStation.Recipe3DosingStatus != 0)
{
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true)}");
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode)}");
GVL_BigStation.Recipe3DosingStatus = 0;
GVL_BigStation.Order_CancelStep = 52;
MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
}
else
{
GVL_BigStation.Order_CancelStep = 52;
MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
}
break;
case 52:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 53;
break;
case 53:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
SiemensRecipeQueue3.TryDequeue(out code);
GVL_BigStation.Order_CancelStep = 0;
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
MessageNotify.GetInstance.ShowRunLog($"队列3,西门子取消订单完成,订单号:{code}");
}
break;
case 61:
if (GVL_BigStation.Recipe4DosingStatus != 0)
{
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true)}");
MessageNotify.GetInstance.ShowRunLog($"海科PLC写入{HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode)}");
GVL_BigStation.Recipe4DosingStatus = 0;
GVL_BigStation.Order_CancelStep = 62;
MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
}
else
{
GVL_BigStation.Order_CancelStep = 62;
MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
}
break;
case 62:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 63;
break;
case 63:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
SiemensRecipeQueue4.TryDequeue(out code);
GVL_BigStation.Order_CancelStep = 0;
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
MessageNotify.GetInstance.ShowRunLog($"队列4,西门子取消订单完成,订单号:{code}");
}
break;
default:
break;
}
}
}
}
///
/// 配方队列,在配料过程中的逻辑处理
///
private void RecipeInfoToHKPLC()
{
if (SiemensRecipeQueue1.Count > 0)
{
int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue1.ElementAt(0));
if (index >= 0 && index < SiemensRecipes.Count)
{
string code = SiemensRecipes.ElementAt(index).RecipeCode;
int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;//上位机给plc发送AGV到位信号,plc固定托盘后反馈托盘是否到位
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe1 && GVL_BigStation.Recipe1DosingStatus == 0 && Inplace)//配方1是否允许下发配发
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
GVL_BigStation.DosingRecipe1Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
GVL_BigStation.Recipe1DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
GVL_BigStation.DosingRecipe1Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
GVL_BigStation.Recipe1DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe1 && GVL_BigStation.Recipe1DosingStatus == 1)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},洗桶复位");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
GVL_BigStation.Recipe1DosingStatus = 2;
}
if (GVL_BigStation.Recipe1DosingStatus == 2 && HKDevice.PlcRead.Recipe1DosingFinish)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
GVL_BigStation.Recipe1DosingFinish = true;
GVL_BigStation.Recipe1DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成");
ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
{
FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
for (int i = 0; i < FinishData.Material.Length; i++)
{
FinishData.Material[i] = new UDT1();
}
for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
{
FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
}
FinishData.Ask_For_Finish = true;
double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe1Time).TotalSeconds;
FinishData.ProcessTime = Convert.ToInt16(a);
SiemensDevice.Siemens_PLC_S7.WriteClass(FinishData, 2361);
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", true);
GVL_BigStation.Recipe1DosingStatus = 3;
}
if (GVL_BigStation.Recipe1DosingStatus == 3 && HKDevice.PlcRead.Recipe1DosingFinish == false)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", false);
SiemensRecipeQueue1.TryDequeue(out code);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
GVL_BigStation.Recipe1DosingStatus = 0;
MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
}
}
}
if (SiemensRecipeQueue2.Count > 0)
{
int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue2.ElementAt(0));
if (index >= 0 && index < SiemensRecipes.Count)
{
string code = SiemensRecipes.ElementAt(index).RecipeCode;
int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe2 && GVL_BigStation.Recipe2DosingStatus == 0 && Inplace)//配方2是否允许下发配发
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
GVL_BigStation.DosingRecipe2Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
GVL_BigStation.Recipe2DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
GVL_BigStation.DosingRecipe2Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
GVL_BigStation.Recipe2DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe2 && GVL_BigStation.Recipe2DosingStatus == 1)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},洗桶复位");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", false);
StockBinParReset();
GVL_BigStation.Recipe2DosingStatus = 2;
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
}
if (GVL_BigStation.Recipe2DosingStatus == 2 && HKDevice.PlcRead.Recipe2DosingFinish)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
GVL_BigStation.Recipe2DosingFinish = true;
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},配料完成");
ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
{
FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
for (int i = 0; i < FinishData.Material.Length; i++)
{
FinishData.Material[i] = new UDT1();
}
for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
{
FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
}
FinishData.Ask_For_Finish = true;
double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe2Time).TotalSeconds;
FinishData.ProcessTime = Convert.ToInt16(a);
SiemensDevice.Siemens_PLC_S7.WriteClass(FinishData, 2361);
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX1.5", true);
GVL_BigStation.Recipe2DosingStatus = 3;
}
if (GVL_BigStation.Recipe2DosingStatus == 3 && HKDevice.PlcRead.Recipe2DosingFinish == false)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.5", false);
SiemensRecipeQueue2.TryDequeue(out code);
RecipeExecuteComple.Add(SiemensRecipes.ElementAt(index));
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
GVL_BigStation.Recipe2DosingStatus = 0;
MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},,复位plc配料完成信号");
}
}
}
if (SiemensRecipeQueue3.Count > 0)
{
int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue3.ElementAt(0));
if (index >= 0 && index < SiemensRecipes.Count)
{
string code = SiemensRecipes.ElementAt(index).RecipeCode;
int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe3 && GVL_BigStation.Recipe3DosingStatus == 0 && Inplace)//配方3是否允许下发配发
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
GVL_BigStation.DosingRecipe3Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
GVL_BigStation.Recipe3DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
GVL_BigStation.DosingRecipe3Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
GVL_BigStation.Recipe3DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe3 && GVL_BigStation.Recipe3DosingStatus == 1)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},洗桶复位");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", false);
StockBinParReset();
GVL_BigStation.Recipe3DosingStatus = 2;
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
}
if (HKDevice.PlcRead.Recipe3DosingFinish && GVL_BigStation.Recipe3DosingStatus == 2)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
GVL_BigStation.Recipe3DosingFinish = true;
GVL_BigStation.Recipe3DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},配料完成");
ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
{
FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
for (int i = 0; i < FinishData.Material.Length; i++)
{
FinishData.Material[i] = new UDT1();
}
for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
{
FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
}
FinishData.Ask_For_Finish = true;
double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe3Time).TotalSeconds;
FinishData.ProcessTime = Convert.ToInt16(a);
SiemensDevice.Siemens_PLC_S7.WriteClass(FinishData, 2361);
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX1.6", true);
GVL_BigStation.Recipe3DosingStatus = 3;
}
if (GVL_BigStation.Recipe3DosingStatus == 3 && HKDevice.PlcRead.Recipe3DosingFinish == false)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.6", false);
SiemensRecipeQueue3.TryDequeue(out code);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
GVL_BigStation.Recipe3DosingStatus = 0;
MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
}
}
}
if (SiemensRecipeQueue4.Count > 0)
{
int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue4.ElementAt(0));
if (index >= 0 && index < SiemensRecipes.Count)
{
string code = SiemensRecipes.ElementAt(index).RecipeCode;
int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
bool Inplace = false;
switch (trayCode)
{
case 1:
Inplace = HKDevice.PlcRead.Tray1InPlace;
break;
case 2:
Inplace = HKDevice.PlcRead.Tray2InPlace;
break;
case 3:
Inplace = HKDevice.PlcRead.Tray3InPlace;
break;
case 4:
Inplace = HKDevice.PlcRead.Tray4InPlace;
break;
case 5:
Inplace = HKDevice.PlcRead.Tray5InPlace;
break;
default:
break;
}
if (HKDevice.PlcRead.IsAllowIssueRecipe4 && GVL_BigStation.Recipe4DosingStatus == 0 && Inplace)//配方4是否允许下发配发
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
GVL_BigStation.DosingRecipe4Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
GVL_BigStation.Recipe4DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
GVL_BigStation.DosingRecipe4Time = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
GVL_BigStation.Recipe4DosingStatus = 1;
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (HKDevice.PlcRead.ReceiveFinishRecipe4 && GVL_BigStation.Recipe4DosingStatus == 1)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},洗桶复位");
}
GVL_BigStation.Recipe4DosingStatus = 2;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", false);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
}
if (GVL_BigStation.Recipe4DosingStatus == 2 && HKDevice.PlcRead.Recipe4DosingFinish)
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
GVL_BigStation.Recipe4DosingFinish = true;
GVL_BigStation.Recipe4DosingStatus = 3;
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},配料完成");
ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
{
FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
for (int i = 0; i < FinishData.Material.Length; i++)
{
FinishData.Material[i] = new UDT1();
}
for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
{
FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
}
FinishData.Ask_For_Finish = true;
double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe4Time).TotalSeconds;
FinishData.ProcessTime = Convert.ToInt16(a);
SiemensDevice.Siemens_PLC_S7.WriteClass(FinishData, 2361);
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
}
HKDevice.HK_PLC_S7.Write("DB99.DBX1.7", true);
GVL_BigStation.Recipe4DosingStatus = 3;
}
if (GVL_BigStation.Recipe4DosingStatus == 3 && HKDevice.PlcRead.Recipe4DosingFinish == false)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.7", false);
SiemensRecipeQueue4.TryDequeue(out code);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
GVL_BigStation.Recipe4DosingStatus = 0;
MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
}
}
}
}
///
/// 下发plc的配方数据复位
///
private void StockBinParReset()
{
HKDevice.HK_PLC_S7.Write("DB99.DBW2.0", 0);
HKDevice.HK_PLC_S7.Write("DB99.DBW4.0", 0);
for (int i = 0; i < 56; i++)
{
string address2 = "DB99.DBD" + (6 + 4 * i);
HKDevice.HK_PLC_S7.Write(address2, 0);
}
}
private void testRawMaterialNameData()
{
//RawMaterialsInfo = Json.Data.RawMaterial;
/*foreach (var material in RawMaterialsInfo)
{
if (!string.IsNullOrEmpty(material.RawMaterialName))
{
if (!RawMaterialsNamePos.ContainsKey(material.RawMaterialName))
{
RawMaterialsNamePos.Add(material.RawMaterialName, (short)material.RawMaterialLocation);
}
}
}*/
if (RawMaterialsNamePos.Count == 14)
{
for (int i = 0; i < typeof(StockBinName).GetProperties().Length; i++)
{
PropertyInfo pro = GVL_BigStation.stockBinName.GetType().GetProperty(typeof(StockBinName).GetProperties()[i].Name);
RawMaterialsNamePos[i + 1] = pro.GetValue(GVL_BigStation.stockBinName, null).ToString();
}
}
else
{
RawMaterialsNamePos.TryAdd(1, GVL_BigStation.stockBinName.RawMaterialName1);
RawMaterialsNamePos.TryAdd(2, GVL_BigStation.stockBinName.RawMaterialName2);
RawMaterialsNamePos.TryAdd(3, GVL_BigStation.stockBinName.RawMaterialName3);
RawMaterialsNamePos.TryAdd(4, GVL_BigStation.stockBinName.RawMaterialName4);
RawMaterialsNamePos.TryAdd(5, GVL_BigStation.stockBinName.RawMaterialName5);
RawMaterialsNamePos.TryAdd(6, GVL_BigStation.stockBinName.RawMaterialName6);
RawMaterialsNamePos.TryAdd(7, GVL_BigStation.stockBinName.RawMaterialName7);
RawMaterialsNamePos.TryAdd(8, GVL_BigStation.stockBinName.RawMaterialName8);
RawMaterialsNamePos.TryAdd(9, GVL_BigStation.stockBinName.RawMaterialName9);
RawMaterialsNamePos.TryAdd(10, GVL_BigStation.stockBinName.RawMaterialName10);
RawMaterialsNamePos.TryAdd(11, GVL_BigStation.stockBinName.RawMaterialName11);
RawMaterialsNamePos.TryAdd(12, GVL_BigStation.stockBinName.RawMaterialName12);
RawMaterialsNamePos.TryAdd(13, GVL_BigStation.stockBinName.RawMaterialName13);
RawMaterialsNamePos.TryAdd(14, GVL_BigStation.stockBinName.RawMaterialName14);
foreach (var item in RawMaterialsNamePos)
{
HardWareRawMaterialInfo.Add(new RawMaterial() { RawMaterialCount = HardWareRawMaterialInfo.Count + 1, RawMaterialLocation = item.Key, RawMaterialName = item.Value, RawMaterialChineseName = "" });
}
}
foreach (var item in RawMaterialsNamePos)
{
int num = Array.FindIndex(Json.Data.RawMaterials.ToArray(), p => p.RawMaterialName == item.Value);
int index = Array.FindIndex(HardWareRawMaterialInfo.ToArray(), p => p.RawMaterialLocation == item.Key);
if (index == -1)
{
HardWareRawMaterialInfo.Clear();
}
else if (num >= 0 && index >= 0)
{
string name = Json.Data.RawMaterials.ElementAt(num).RawMaterialChineseName;
HardWareRawMaterialInfo.ElementAt(index).RawMaterialLocation = item.Key;
HardWareRawMaterialInfo.ElementAt(index).RawMaterialName = item.Value;
HardWareRawMaterialInfo.ElementAt(index).RawMaterialChineseName = name;
}
else if (num == -1)
{
HardWareRawMaterialInfo.ElementAt(index).RawMaterialLocation = item.Key;
HardWareRawMaterialInfo.ElementAt(index).RawMaterialName = "";
HardWareRawMaterialInfo.ElementAt(index).RawMaterialChineseName = "";
}
}
RawMaterialsInfo = HardWareRawMaterialInfo;
}
///
/// MES的物料名称和物料编码对应
///
public void RawMaterialNameWithCode()
{
GVL_BigStation.RawMaterialsNameCode.Add("0001", "色拉油");
GVL_BigStation.RawMaterialsNameCode.Add("0002", "一级菜油");
GVL_BigStation.RawMaterialsNameCode.Add("0003", "菜籽油");
GVL_BigStation.RawMaterialsNameCode.Add("0004", "青花椒油");
GVL_BigStation.RawMaterialsNameCode.Add("0005", "卤牛肉丁");
GVL_BigStation.RawMaterialsNameCode.Add("0006", "冻鸡肉丁");
GVL_BigStation.RawMaterialsNameCode.Add("0007", "香菇丁");
GVL_BigStation.RawMaterialsNameCode.Add("0008", "高水分糍粑海椒");
GVL_BigStation.RawMaterialsNameCode.Add("0009", "低水分糍粑海椒");
GVL_BigStation.RawMaterialsNameCode.Add("0010", "辣豆瓣");
GVL_BigStation.RawMaterialsNameCode.Add("0011", "整豆豉");
GVL_BigStation.RawMaterialsNameCode.Add("0012", "豆豉细粒");
GVL_BigStation.RawMaterialsNameCode.Add("0013", "卤黄豆");
GVL_BigStation.RawMaterialsNameCode.Add("0014", "野山椒粒");
GVL_BigStation.RawMaterialsNameCode.Add("0015", "竹笋丁");
GVL_BigStation.RawMaterialsNameCode.Add("0016", "香辣酱辣椒酱");
GVL_BigStation.RawMaterialsNameCode.Add("0017", "芽菜粒");
GVL_BigStation.RawMaterialsNameCode.Add("0018", "榨菜丁");
GVL_BigStation.RawMaterialsNameCode.Add("0019", "盐菜");
GVL_BigStation.RawMaterialsNameCode.Add("0020", "洋葱丁");
GVL_BigStation.RawMaterialsNameCode.Add("0021", "番茄酱");
GVL_BigStation.RawMaterialsNameCode.Add("0022", "甜豆瓣");
GVL_BigStation.RawMaterialsNameCode.Add("0023", "甜面酱");
GVL_BigStation.RawMaterialsNameCode.Add("0024", "芝麻酱");
GVL_BigStation.RawMaterialsNameCode.Add("0025", "炸花生");
GVL_BigStation.RawMaterialsNameCode.Add("0026", "盐渍青椒丁");
GVL_BigStation.RawMaterialsNameCode.Add("0027", "备料剁红椒");
GVL_BigStation.RawMaterialsNameCode.Add("0028", "萝卜丁");
GVL_BigStation.RawMaterialsNameCode.Add("0029", "油芝麻");
GVL_BigStation.RawMaterialsNameCode.Add("0030", "生姜");
GVL_BigStation.RawMaterialsNameCode.Add("0031", "大蒜");
GVL_BigStation.RawMaterialsNameCode.Add("0032", "榨菜酱");
GVL_BigStation.RawMaterialsNameCode.Add("0033", "炸碗豆");
GVL_BigStation.RawMaterialsNameCode.Add("0034", "大头菜丁");
GVL_BigStation.RawMaterialsNameCode.Add("0035", "酱油");
GVL_BigStation.RawMaterialsNameCode.Add("0036", "I+G");
GVL_BigStation.RawMaterialsNameCode.Add("0037", "味精");
GVL_BigStation.RawMaterialsNameCode.Add("0038", "白糖");
GVL_BigStation.RawMaterialsNameCode.Add("0039", "食盐");
GVL_BigStation.RawMaterialsNameCode.Add("0040", "花椒酱");
GVL_BigStation.RawMaterialsNameCode.Add("0041", "调味膏2");
GVL_BigStation.RawMaterialsNameCode.Add("0042", "调味膏5");
GVL_BigStation.RawMaterialsNameCode.Add("0043", "十三香调味膏");
GVL_BigStation.RawMaterialsNameCode.Add("0044", "酱香膏");
GVL_BigStation.RawMaterialsNameCode.Add("0045", "芽菜香料粉");
GVL_BigStation.RawMaterialsNameCode.Add("0046", "香料A");
GVL_BigStation.RawMaterialsNameCode.Add("0047", "香料D");
GVL_BigStation.RawMaterialsNameCode.Add("0048", "猪肉精膏");
GVL_BigStation.RawMaterialsNameCode.Add("0049", "调味膏3");
GVL_BigStation.RawMaterialsNameCode.Add("0050", "柠檬酸粉");
GVL_BigStation.RawMaterialsNameCode.Add("0051", "辣椒红");
GVL_BigStation.RawMaterialsNameCode.Add("0052", "辣椒油树脂");
GVL_BigStation.RawMaterialsNameCode.Add("0053", "水态混和酸");
GVL_BigStation.RawMaterialsNameCode.Add("0054", "加水稀释后防腐剂");
GVL_BigStation.RawMaterialsNameCode.Add("0055", "异维C钠粉");
GVL_BigStation.RawMaterialsNameCode.Add("0056", "琼脂粉");
GVL_BigStation.RawMaterialsNameCode.Add("0057", "香葱油");
GVL_BigStation.RawMaterialsNameCode.Add("0058", "水态甜味剂");
GVL_BigStation.RawMaterialsNameCode.Add("0059", "孜然粉");
GVL_BigStation.RawMaterialsNameCode.Add("0060", "孜然油");
}
///
/// 设备连接 西门子和海科PLC
///
public void DeviceConnectInit()
{
GVL_BigStation.IsAllowHKPlcConnect = ConfigurationManager.AppSettings["HKPlc_Connect"].ToLower() == "true" ? true : false;
GVL_BigStation.IsAllowSiemensConnect = ConfigurationManager.AppSettings["Siemens_Connect"].ToLower() == "true" ? true : false;
try
{
if (GVL_BigStation.IsAllowHKPlcConnect)
{
HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71500, HK_PLC_IP);
}
}
catch (Exception ex)
{
MessageNotify.GetInstance.ShowRunLog("海科plc连接失败,等待重新连接");
}
finally
{
HKDevice.Init();
MessageNotify.GetInstance.ShowRunLog("海科plc初始化");
if (HKDevice.IsConnected && GVL_BigStation.IsAllowHKPlcConnect)
{
MessageNotify.GetInstance.ShowRunLog("海科plc连接成功");
}
}
try
{
if (GVL_BigStation.IsAllowSiemensConnect)
{
SiemensDevice.Siemens_PLC_S7.Connect(S7.Net.CpuType.S71500, Siemens_PLC_IP);
}
}
catch (Exception ex)
{
MessageNotify.GetInstance.ShowRunLog("西门子plc连接失败,等待重新连接");
}
finally
{
SiemensDevice.Init();
MessageNotify.GetInstance.ShowRunLog("西门子plc初始化");
if (SiemensDevice.IsConnected && GVL_BigStation.IsAllowSiemensConnect)
{
MessageNotify.GetInstance.ShowRunLog("西门子plc连接成功");
}
}
}
public void ThreadInit()
{
TaskManage.GetInstance.StartLong(new Action(() =>
{
if (!HKDevice.IsConnected && GVL_BigStation.IsAllowHKPlcConnect)
{
HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71500, HK_PLC_IP);
MessageNotify.GetInstance.ShowRunLog("海科plc重新连接成功");
}
if (!SiemensDevice.IsConnected && GVL_BigStation.IsAllowSiemensConnect)
{
SiemensDevice.Siemens_PLC_S7.Connect(S7.Net.CpuType.S71500, Siemens_PLC_IP);
MessageNotify.GetInstance.ShowRunLog("西门子plc重新连接");
}
Thread.Sleep(10);
}), "西门子和海科PLC重新连接", true);
TaskManage.GetInstance.StartLong(new Action(() =>
{
GVL_BigStation.HeartBeatToPlc = !GVL_BigStation.HeartBeatToPlc;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.0", GVL_BigStation.HeartBeatToPlc);
GVL_BigStation.HeartBeatFromPlc = HKDevice.PlcRead.HeartBeat;//读取plc心跳
if (HKDevice.IsConnected)
{
if (GVL_BigStation.AGVPutTray.GetBitValue(1))
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", true);
}
else
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
}
if (GVL_BigStation.AGVPutTray.GetBitValue(2))
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", true);
}
else
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
}
if (GVL_BigStation.AGVPutTray.GetBitValue(3))
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", true);
}
else
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
}
if (GVL_BigStation.AGVPutTray.GetBitValue(4))
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", true);
}
else
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
}
if (GVL_BigStation.AGVPutTray.GetBitValue(5))
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", true);
}
else
{
HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
}
GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(1, HKDevice.PlcRead.Tray1Sensor);
GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(2, HKDevice.PlcRead.Tray2Sensor);
GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(3, HKDevice.PlcRead.Tray3Sensor);
GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(4, HKDevice.PlcRead.Tray4Sensor);
GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(5, HKDevice.PlcRead.Tray5Sensor);
GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(1, !HKDevice.PlcRead.Tray1Cylinder);
GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(2, !HKDevice.PlcRead.Tray2Cylinder);
GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(3, !HKDevice.PlcRead.Tray3Cylinder);
GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(4, !HKDevice.PlcRead.Tray4Cylinder);
GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(5, !HKDevice.PlcRead.Tray5Cylinder);
if (HKDevice.PlcRead.IsAllowIssueRecipe1 || HKDevice.PlcRead.IsAllowIssueRecipe2 || HKDevice.PlcRead.IsAllowIssueRecipe3 || HKDevice.PlcRead.IsAllowIssueRecipe4)
{
GVL_BigStation.Order_Request = true;
}
}
if (SiemensDevice.IsConnected)
{
GVL_BigStation.AGVPutTray = SiemensDevice.DL_Status.AGV_Put_Done;
GVL_BigStation.AGVGetTray = SiemensDevice.DL_Status.AGV_Get_Done;
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW30", GVL_BigStation.TraySensor);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW32", GVL_BigStation.TrayCylinder);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW34", (ushort)GVL_BigStation.TrayEnable);
}
Thread.Sleep(10);
}), "海科plc和西门子数据交互", true);
TaskManage.GetInstance.StartLong(new Action(() =>
{
testRawMaterialNameData();//自定义料仓名称
if (GVL_BigStation.Order_Cancel)
{
Order_Cancel();
}
else
{
/*if (GVL_BigStation.IsUseLocalRecipe)
{
LocalRecipeRecevice();
LocalRecipeDosing();
}
else
{*/
ReceviceData();
RecipeInfoToHKPLC();
/* }*/
}
Thread.Sleep(10);
}), "配方数据执行流程", true);
}
///
/// 初始化变量复位
///
public void VarResetInit()
{
LocalRecipeQueue1.Clear();
LocalRecipeQueue2.Clear();
LocalRecipeQueue3.Clear();
LocalRecipeQueue4.Clear();
SiemensRecipeQueue1.Clear();
SiemensRecipeQueue2.Clear();
SiemensRecipeQueue3.Clear();
SiemensRecipeQueue4.Clear();
}
public void RecipeDosing()
{
GVL_BigStation.AllowIssueRecipe[0] = HKDevice.PlcRead.IsAllowIssueRecipe1;
GVL_BigStation.AllowIssueRecipe[1] = HKDevice.PlcRead.IsAllowIssueRecipe2;
GVL_BigStation.AllowIssueRecipe[2] = HKDevice.PlcRead.IsAllowIssueRecipe3;
GVL_BigStation.AllowIssueRecipe[3] = HKDevice.PlcRead.IsAllowIssueRecipe4;
GVL_BigStation.ReceviceFinishRecipe[0] = HKDevice.PlcRead.ReceiveFinishRecipe1;
GVL_BigStation.ReceviceFinishRecipe[1] = HKDevice.PlcRead.ReceiveFinishRecipe2;
GVL_BigStation.ReceviceFinishRecipe[2] = HKDevice.PlcRead.ReceiveFinishRecipe3;
GVL_BigStation.ReceviceFinishRecipe[3] = HKDevice.PlcRead.ReceiveFinishRecipe4;
GVL_BigStation.DosingFinishRecipe[0] = HKDevice.PlcRead.Recipe1DosingFinish;
GVL_BigStation.DosingFinishRecipe[1] = HKDevice.PlcRead.Recipe2DosingFinish;
GVL_BigStation.DosingFinishRecipe[2] = HKDevice.PlcRead.Recipe3DosingFinish;
GVL_BigStation.DosingFinishRecipe[3] = HKDevice.PlcRead.Recipe4DosingFinish;
GVL_BigStation.IsTrayArrive[0] = HKDevice.PlcRead.Tray1InPlace;
GVL_BigStation.IsTrayArrive[1] = HKDevice.PlcRead.Tray2InPlace;
GVL_BigStation.IsTrayArrive[2] = HKDevice.PlcRead.Tray3InPlace;
GVL_BigStation.IsTrayArrive[3] = HKDevice.PlcRead.Tray4InPlace;
GVL_BigStation.IsTrayArrive[4] = HKDevice.PlcRead.Tray5InPlace;
#region 接收配方
SiemensRecipes = Json.Data.Recipes;
if (SiemensRecipes.Count > 0)
{
foreach (var data in SiemensRecipes)
{
foreach (var item in SiemensRecipeQueue)
{
if (item.Value.Count == 0 && item.Key == data.TrayCode && GVL_BigStation.AllowIssueRecipe[item.Key - 1])
{
if (SiemensDevice.DL_Status is DL_Status_DB status)
{
switch (GVL_BigStation.SiemensSendRecipeStatus)
{
case 3:
SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
MessageNotify.GetInstance.ShowRunLog($"配方1,发送配方编号和请求配料标志给西门子");
GVL_BigStation.SiemensSendRecipeStatus = 4;
break;
case 4:
if (SiemensDevice.DL_Status.Dosing_Start_ACK)
{
SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
MessageNotify.GetInstance.ShowRunLog($"配方1,西门子确认开始配料");
GVL_BigStation.SiemensSendRecipeStatus = 5;
}
break;
case 5:
if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
{
item.Value.Enqueue(data.RecipeCode);
MessageNotify.GetInstance.ShowRunLog($"配方1,配方:{data.RecipeCode},加入队列");
GVL_BigStation.SiemensSendRecipeStatus = 0;
}
break;
default:
break;
}
}
}
}
}
}
else
{
SiemensRecipeQueue.Clear();
GVL_BigStation.BarrelWasherSign = false;
for (int i = 0; i < GVL_BigStation.RecipeDosingStatus.Length; i++)
{
GVL_BigStation.RecipeDosingStatus[i] = 0;
}
}
#endregion
#region 取消配方
if (GVL_BigStation.Order_Cancel) //订单取消
{
if (!string.IsNullOrEmpty(GVL_BigStation.Order_CancelRecipeCode))
{
string code = GVL_BigStation.Order_CancelRecipeCode;
int index = Array.FindIndex(Json.Data.Recipes.ToArray(), p => p.RecipeCode == GVL_BigStation.Order_CancelRecipeCode);
short TrayCode = 0;
if (index >= 0)
{
TrayCode = (short)Json.Data.Recipes.ElementAt(index).TrayCode;
}
switch (GVL_BigStation.Order_CancelStep)
{
case 0:
if (index == -1)
{
GVL_BigStation.Order_CancelStep = 10;
}
else
{
GVL_BigStation.Order_CancelStep = 20;
foreach (var item in SiemensRecipeQueue)
{
if (item.Value.Contains(code))
{
GVL_BigStation.Order_CancelStep = 30;
}
}
}
break;
case 10:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 11;
break;
case 11:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
GVL_BigStation.Order_CancelStep = 12;
}
break;
case 12:
MessageNotify.GetInstance.ShowRunLog($"西门子取消订单,但未找到订单:{GVL_BigStation.Order_CancelRecipeCode}");
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
GVL_BigStation.Order_CancelStep = 0;
break;
case 20:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 21;
break;
case 21:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
GVL_BigStation.Order_CancelStep = 22;
}
break;
case 22:
GVL_BigStation.SiemensSendRecipeStatus = 0;
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
MessageNotify.GetInstance.ShowRunLog($"正在执行请求订单流程,配方还未到PLC,订单号:{GVL_BigStation.Order_CancelRecipeCode}");
GVL_BigStation.Order_Cancel = false;
GVL_BigStation.Order_CancelRecipeCode = "";
GVL_BigStation.Order_CancelStep = 0;
break;
case 30:
foreach (var item in SiemensRecipeQueue)
{
if (item.Value.Contains(code))
{
if (GVL_BigStation.RecipeDosingStatus[item.Key - 1] != 0)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
GVL_BigStation.RecipeDosingStatus[item.Key - 1] = 0;
item.Value.TryDequeue(out code);
GVL_BigStation.Order_CancelStep = 32;
MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
}
else
{
GVL_BigStation.Order_CancelStep = 32;
MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
}
}
}
break;
case 32:
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
GVL_BigStation.Order_CancelStep = 33;
break;
case 33:
if (SiemensDevice.Siemens_PLC_S7.Read("DB2301.DBX320.2") == false)
{
SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);
});
GVL_BigStation.Order_CancelStep = 0;
MessageNotify.GetInstance.ShowRunLog($"队列1,西门子取消订单完成,订单号:{code}");
}
break;
default:
break;
}
}
}
#endregion
#region 配料
foreach (var data in SiemensRecipeQueue)
{
int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == data.Value.ElementAt(0));
if (index >= 0 && index < SiemensRecipes.Count)
{
string code = SiemensRecipes.ElementAt(index).RecipeCode;
int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
if (GVL_BigStation.RecipeDosingStatus[data.Key] == 0 && GVL_BigStation.AllowIssueRecipe[data.Key] && GVL_BigStation.IsTrayArrive[trayCode - 1])//配方4是否允许下发配发
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
{
GVL_BigStation.BarrelWasherSign = true;
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
GVL_BigStation.RecipeDosingTime[data.Key] = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
GVL_BigStation.RecipeDosingStatus[data.Key] = 1;
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
else
{
GVL_BigStation.RecipeDosingTime[data.Key] = DateTime.Now;
HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
GVL_BigStation.RecipeDosingStatus[data.Key] = 1;
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},下发完成");
}
}
if (GVL_BigStation.RecipeDosingStatus[data.Key] == 1 && GVL_BigStation.ReceviceFinishRecipe[data.Key])
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶复位");
}
GVL_BigStation.RecipeDosingStatus[data.Key] = 2;
HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
StockBinParReset();
MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
}
if (GVL_BigStation.RecipeDosingStatus[data.Key] == 2 && GVL_BigStation.DosingFinishRecipe[data.Key])
{
if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
{
GVL_BigStation.BarrelWasherSign = false;
}
MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
if (SiemensDevice.IsConnected)
{
FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
for (int i = 0; i < FinishData.Material.Length; i++)
{
FinishData.Material[i] = new UDT1();
}
for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
{
FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
MessageNotify.GetInstance.ShowRunLog($"配方{data.Key},配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
}
FinishData.Ask_For_Finish = true;
double a = DateTime.Now.Subtract(GVL_BigStation.RecipeDosingTime[data.Key]).TotalSeconds;
FinishData.ProcessTime = Convert.ToInt16(a);
SiemensDevice.Siemens_PLC_S7.WriteClass(FinishData, 2361);
MessageNotify.GetInstance.ShowRunLog($"{code}配方配料完成,将信号反馈给西门子");
}
data.Value.TryDequeue(out code);
if (!GVL_BigStation.IsUseLocalRecipe)
{
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
}
else
{
App.Current.Dispatcher.Invoke(() =>
{
Json.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
});
}
HKDevice.HK_PLC_S7.Write($"DB99.DBX1.{data.Key + 3}", true);
GVL_BigStation.RecipeDosingStatus[data.Key] = 3;
}
if (GVL_BigStation.RecipeDosingStatus[data.Key] == 3 && GVL_BigStation.DosingFinishRecipe[data.Key] == false)
{
HKDevice.HK_PLC_S7.Write($"DB99.DBX1.{data.Key + 3}", false);
GVL_BigStation.RecipeDosingStatus[data.Key] = 0;
}
}
}
#endregion
}
///
/// 读取配料完成时,每个料仓的配料重量
///
///
public void ReadStockBinDosingWeight(RecipeData recipes)
{
foreach (var item in recipes.RawMaterial)
{
if (item.RawMaterialLocation == 1)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
}
else if (item.RawMaterialLocation == 2)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
}
else if (item.RawMaterialLocation == 3)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
}
else if (item.RawMaterialLocation == 4)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
}
else if (item.RawMaterialLocation == 5)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
}
else if (item.RawMaterialLocation == 6)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
}
else if (item.RawMaterialLocation == 7)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
}
else if (item.RawMaterialLocation == 8)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
}
else if (item.RawMaterialLocation == 9)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
}
else if (item.RawMaterialLocation == 10)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
}
else if (item.RawMaterialLocation == 11)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
}
else if (item.RawMaterialLocation == 12)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
}
else if (item.RawMaterialLocation == 13)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
}
else if (item.RawMaterialLocation == 14)
{
item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
}
}
}
}
}