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- using BPA.Message;
- using BPA.Message.Enum;
- using BPASmartClient.Device;
- using BPASmartClient.EventBus;
- using BPASmartClient.Helper;
- using BPASmartClient.Message;
- using BPASmartClient.Model;
- using BPASmartClient.Model.PLC;
- using static BPASmartClient.EventBus.EventBus;
-
- namespace BPASmartClient.MorkF
- {
- public class Control_MorkF : BaseDevice
- {
- public override DeviceClientType DeviceType => DeviceClientType.MORKSF;
-
- GVL_MorkF morkF = new GVL_MorkF();//全局对象声明
- //private OrderMaterialDelivery orderMaterialDelivery { get; set; } = new OrderMaterialDelivery();
- //private RecipeBoms recipeBoms { get; set; } = new RecipeBoms();
- //int OrderCount;
- /// <summary>
- /// 入口
- /// </summary>
- public override void DoMain()
- {
- ReadData(); //plc状态量读取
- DataParse();//数据解析
- //Main();
- //ResetProgram();
- MessageLog.GetInstance.Show("MORKF 设备初始化完成");
- }
-
- public override void ResetProgram()
- {
- morkF = null;
- morkF = new GVL_MorkF();
- }
-
- /// <summary>
- /// PLC数据读取
- /// </summary>
- public override void ReadData()
- {
- //ThreadManage.GetInstance().StartLong(new Action(() =>
- //{
- GetStatus("M0.1", new Action<bool[]>((bools) =>
- {
- morkF.InitialComplete = bools[0];
- }));
- GetStatus("M1.0", new Action<bool[]>((bools) =>
- {
- morkF.ProvidePlateModule = bools[0];
- morkF.ProvidePlateComplete = bools[2];
- morkF.CleanModule = bools[3];
- morkF.CleanComplete = bools[5];
- }));
- GetStatus("M2.0", new Action<bool[]>((bools) =>
- {
- morkF.KitchenOneStatus = bools[1];
- morkF.FallOilComplete = bools[8];
- }));
- GetStatus("M8.0", new Action<bool[]>((bools) =>
- {
- morkF.TurnMachineUpComplete = bools[1];
- morkF.TurnMachineDownComplete = bools[3];
- }));
- GetStatus("M13.5", new Action<bool[]>((bools) =>
- {
- morkF.MaterialArriveComplete = bools[0];
- }));
- GetStatus("M16.0", new Action<bool[]>((bools) =>
- {
- morkF.PutPotToKitchenComlete = bools[1];
- morkF.TakeMaterialComplete = bools[2];
- morkF.PlaceRinseTableComplete = bools[5];
- morkF.RoobotIdle = bools[6];
- }));
-
- // Thread.Sleep(500);
- //}), "ReadPLCData");
- }
- private void ServerInit()
- {
- //物料信息
- EventBus.EventBus.GetInstance().Subscribe<MaterialDeliveryEvent>(DeviceId, delegate (IEvent @event, EventCallBackHandle callBack)
- {
- if (@event == null) return;
- if (@event is MaterialDeliveryEvent material)
- {
- orderMaterialDelivery = material.orderMaterialDelivery;
- }
- });
-
- //配方数据信息
- EventBus.EventBus.GetInstance().Subscribe<RecipeBomEvent>(DeviceId, delegate (IEvent @event, EventCallBackHandle callBack)
- {
- if (@event == null) return;
- if (@event is RecipeBomEvent recipe)
- {
- recipeBoms = recipe.recipeBoms;
- WriteRecipeBoms();
- }
- });
- }
-
- private void OrderChange(string subid, ORDER_STATUS oRDER_STATUS)
- {
- EventBus.EventBus.GetInstance().Publish(new OrderStatusChangedEvent() { Id = DeviceId, Status = oRDER_STATUS, SubOrderId = subid });
- }
-
- /// <summary>
- /// 写入配方数据到 PLC
- /// </summary>
- private void WriteRecipeBoms()
- {
- //List<ushort> recipeBoms = new List<ushort>();
- //if (this.recipeBoms == null) return;
- //foreach (var item in this.recipeBoms.RecipeIds)
- //{
- // foreach (var rec in item.Recipes)
- // {
- // recipeBoms.Add((ushort)rec);
- // }
- //}
- //if (recipeBoms.Count > 0)
- //{
- // //配方数据地址范围:VW2000 - VW2278
- // WriteData("VW2000", recipeBoms.ToArray());
- //}
- //else { MessageLog.GetInstance.Show("配方数据为空"); }
- }
-
- /// <summary>
- /// 数据解析
- /// </summary>
- private void DataParse()
- {
- EventBus.EventBus.GetInstance().Subscribe<DoOrderEvent>(DeviceId, delegate (IEvent @event, EventCallBackHandle callBackHandle)
- {
- if (@event == null) return;
- if (@event is DoOrderEvent order)
- {
- if (order.MorkOrder.GoodBatchings == null) return;
- OrderCount++;
- MessageLog.GetInstance.Show($"接收到{OrderCount}次订单");
- foreach (var item in order.MorkOrder.GoodBatchings)
- {
- var res = orderMaterialDelivery?.BatchingInfo?.FirstOrDefault(p => p.BatchingId == item.BatchingId);
- if (res != null)
- {
- if (ushort.TryParse(res.BatchingLoc, out ushort loc))
- {
- if (loc >= 1 && loc <= 5)
- {
- if (morkF.TakeMaterialQueue.FirstOrDefault(p => p.SuborderId == order.MorkOrder.SuborderId) == null)
- morkF.TakeMaterialQueue.Enqueue(new OrderLocInfo() { Loc = ushort.Parse(res.BatchingLoc), SuborderId = order.MorkOrder.SuborderId, BatchingId = res.BatchingId });
- }
- else if (loc >= 10 && loc <= 11)
- {
- int index = 0;
- if (recipeBoms != null)
- {
- index = Array.FindIndex(recipeBoms.RecipeIds?.ToArray(), p => p.RecipeId == order.MorkOrder.RecipeId);
- index++;
- }
- if (morkF.TakePlateQueue.FirstOrDefault(p => p.SuborderId == order.MorkOrder.SuborderId) == null)
- morkF.TakePlateQueue.Enqueue(new OrderLocInfo()
- {
- Loc = ushort.Parse(res.BatchingLoc),
- SuborderId = order.MorkOrder.SuborderId,
- RecipeNumber = (index >= 1 && index <= 10) ? (ushort)index : (ushort)0
- });
- }
- }
- }
- }
- }
- });
- }
-
- /// <summary>
- /// 流程控制
- /// </summary>
- public override void MainTask()
- {
- //ThreadManage.GetInstance().StartLong(new Action(() =>
- //{
- IsHealth = true; //心跳
- TakePlatelTask();
- TakePotTask();
- TakeVegBurdenATask();
- TakeMeatBurdenATask();
- TakeVegBurdenBTask();
- TakeBurdenCTask();
- StartCookingTask();
- OutDishTask();
- CleanPotTask();
- TurntableControl();
- SingleProcess();
-
- //}), "MainTask");
- }
- /// <summary>
- /// 信号处理
- /// </summary>
- private void SingleProcess()
- {
- //转台互锁解除
- if (morkF.TakeMaterialComplete && morkF.TurnTableLock)
- {
- morkF.TurnTableLock = false;
- }
- //待定
- if (morkF.TakeVegALock && morkF.TakeMeatALock && morkF.TakeVegBLock)
- {
- morkF.TakeAllBurdenComplete = true;
- }
- //出餐完成,相应变量复位
- if (morkF.OutMealComplete)
- {
- morkF.TakePlateLock = false;
- morkF.TakePotLock = false;
- morkF.TakeVegALock = false;
- morkF.TakeMeatALock = false;
- morkF.TakeVegBLock = false;
- morkF.TakeBurdenCLcok = false;
- }
-
- }
-
- /// <summary>
- /// 转台控制
- /// </summary>
- private void TurntableControl()
- {
- //正常轮询
- if (morkF.InitialComplete && morkF.TakeMaterialQueue.Count > 0 && !morkF.TurnTableLock)
- {
- var result = orderMaterialDelivery.BatchingInfo.Where(p => p.BatchingId == morkF.TakeMaterialQueue.ElementAt(0).BatchingId).ToList();
- if (result != null)
- {
- if (ushort.TryParse(result[0].BatchingLoc, out ushort loc))
- {
- TurnMaterialStore(loc);
- MessageLog.GetInstance.Show($"转台转到【{loc}】位置");
- morkF.TurnTableLock = true; //取料完成后置false
- }
- }
- else MessageLog.GetInstance.Show("未找到可用的物料信息");
- }
- }
-
-
- /// <summary>
- /// 供盘
- /// </summary>
- /// <exception cref="NotImplementedException"></exception>
- private void TakePlatelTask()
- {
- if (!morkF.RoobotIdle && morkF.InitialComplete && morkF.TakePlateQueue.Count > 0 && !morkF.ProvidePlateModule && !morkF.TakePlateLock)
- {
-
- if (morkF.TakePlateQueue.TryDequeue(out OrderLocInfo order))
- {
- StartTakePlate();
- morkF.CurrentOrderId = order.SuborderId;
- morkF.TakePlateLock = true; //订单完成后置false
- MessageLog.GetInstance.Show($"订单【{ morkF.CurrentOrderId}】执行取碗控制,位置:[{order.Loc}]");
- }
-
-
- }
- }
-
- /// <summary>
- /// 取锅到灶台
- /// </summary>
- /// <exception cref="NotImplementedException"></exception>
- private void TakePotTask()
- {
- if (!morkF.RoobotIdle && morkF.InitialComplete && morkF.TakePlateQueue.Count > 0 && !morkF.CleanModule && morkF.CleanComplete && !morkF.KitchenOneStatus && !morkF.TakePotLock)
- {
- TakePotToKitchen();
- morkF.TakePotLock = true; //订单完成后置false
- MessageLog.GetInstance.Show($"订单【{ morkF.CurrentOrderId}】执行取锅到灶台控制");
- }
- }
- /// <summary>
- /// 取素菜A料
- /// </summary>
- private void TakeVegBurdenATask()
- {
- if (!morkF.RoobotIdle && morkF.PotInPlace && morkF.TurnMachineUpComplete && !morkF.TakeVegALock && morkF.AllowTakeMaterial)
- {
-
- if (morkF.TakeMaterialQueue.TryDequeue(out OrderLocInfo order))
- {
- int loc = order.Loc;
- TakeBurden(loc);
- morkF.TakeVegALock = true;//订单完成置false
- morkF.AllowTakeMaterial = false;
- MessageLog.GetInstance.Show($"订单【{ order.SuborderId},翻转机上升完成,执行取素菜A控制");
- }
- }
- }
- /// <summary>
- /// 取荤菜A料
- /// </summary>
- private void TakeMeatBurdenATask()
- {
- if (!morkF.RoobotIdle && morkF.PotInPlace && morkF.TurnMachineUpComplete && morkF.TakeVegALock && !morkF.TakeMeatALock && morkF.AllowTakeMaterial)
- {
- if (morkF.TakeMaterialQueue.TryDequeue(out OrderLocInfo order))
- {
- int loc = order.Loc;
- TakeBurden(loc);
- morkF.TakeMeatALock = true;//订单完成置false
- morkF.AllowTakeMaterial = false;
- MessageLog.GetInstance.Show($"订单【{ order.SuborderId}】,,翻转机上升完成,执行取荤菜A控制");
- }
- }
- }
- /// <summary>
- /// 取素菜B料
- /// </summary>
- private void TakeVegBurdenBTask()
- {
- if (!morkF.RoobotIdle && morkF.PotInPlace && morkF.TurnMachineUpComplete && morkF.TakeMeatALock && !morkF.TakeVegBLock && morkF.AllowTakeMaterial)
- {
- if (morkF.TakeMaterialQueue.TryDequeue(out OrderLocInfo order))
- {
- int loc = order.Loc;
- TakeBurden(loc);
- morkF.TakeVegBLock = true;//订单完成置false
- morkF.AllowTakeMaterial = false;
- MessageLog.GetInstance.Show($"订单【{ order.SuborderId}】,,翻转机上升完成,执行取素菜B控制");
- }
- }
- }
- /// <summary>
- /// 取调味品C料
- /// </summary>
- /// <exception cref="NotImplementedException"></exception>
- private void TakeBurdenCTask()
- {
- if (!morkF.RoobotIdle && morkF.PotInPlace && morkF.TurnMachineUpComplete && morkF.TakeAllBurdenComplete && !morkF.TakeBurdenCLcok && morkF.AllowTakeMaterial)
- {
- if (morkF.TakeMaterialQueue.TryDequeue(out OrderLocInfo order))
- {
- int loc = order.Loc;
- TakeBurden(loc);
- morkF.TakeBurdenCLcok = true;//订单完成置false
- morkF.AllowTakeMaterial = false;
- morkF.TakeAllBurdenComplete = false;
- MessageLog.GetInstance.Show($"订单【{ order.SuborderId}】,,翻转机上升完成,执行取调味品C料控制");
- }
- }
- }
- /// <summary>
- /// 开始烹饪
- /// </summary>
- /// <exception cref="NotImplementedException"></exception>
- private void StartCookingTask()
- {
- if (morkF.InitialComplete && morkF.TakeMaterialQueue.Count > 0 && morkF.PutPotToKitchenComlete && !morkF.CookingLock)
- {
- MessageLog.GetInstance.Show($"订单【{morkF.CurrentOrderId}】开始烹饪");
- morkF.CookingLock = true;
- morkF.PotInPlace = morkF.PutPotToKitchenComlete;//锅到位
- Task.Run(new Action(() =>
- {
- KitchenAdjustGears(3);
- Task.Delay(1000).Wait(); //大火加热1s
- AddOil();//注油
- KitchenAdjustGears(2);
- Task.Delay(2000).Wait(); //中火2s
- TurnDownStatusDetect();//翻转机下降及检测
- KitchenAdjustGears(1);//灶台1挡
- TurnMachineGearsControl(1);//翻炒机1挡
- Task.Delay(2000).Wait();
- TurnMachineGearsControl(0);//关闭翻炒机
- TurnUpStatusDetect();//翻转机上升及检测
- TurnDownStatusDetect();//翻转机下降及检测
- KitchenAdjustGears(3);//灶台3挡
- TurnMachineGearsControl(3);//翻炒机3挡
- Task.Delay(2000).Wait();//葱姜蒜断生
- KitchenAdjustGears(1);//灶台1挡
- TurnMachineGearsControl(0);//关闭翻炒机
- TurnUpStatusDetect();//翻转机上升及检测
- TurnDownStatusDetect();//翻转机下降及检测
- KitchenAdjustGears(3);//灶台3挡
- TurnMachineGearsControl(3);//翻炒机3挡
- Task.Delay(2000).Wait();//B料断生
- KitchenAdjustGears(1);//灶台1挡
- TurnMachineGearsControl(0);//关闭翻炒机
- TurnUpStatusDetect();//翻转机上升及检测
- TurnDownStatusDetect();//翻转机下降及检测
- KitchenAdjustGears(2);//灶台3挡
- TurnMachineGearsControl(3);//翻炒机3挡
- Task.Delay(2000).Wait();//煸炒入味
- KitchenAdjustGears(0);//灶台0挡
- TurnMachineGearsControl(0);//关闭翻炒机
- TurnMachineOrientControl("Top");//翻转机上升
- while (!morkF.TurnMachineUpComplete)
- {
- Task.Delay(5).Wait();
- }
- EventBus.EventBus.GetInstance().Publish(new WriteModel() { Address = "M8.1", Value = false });
- morkF.CookingComplete = true; //烹饪完成
- MessageLog.GetInstance.Show($"订单【{morkF.CurrentOrderId}】烹饪完成");
- }));
- }
- }
-
- /// <summary>
- /// 出餐
- /// </summary>
- private void OutDishTask()
- {
- if (!morkF.RoobotIdle && morkF.CookingComplete && morkF.ProvidePlateComplete && !morkF.CleanModule)
- {
- RobotOutMeal();
- MessageLog.GetInstance.Show($"订单【{morkF.CurrentOrderId}】正在出餐");
- }
- }
-
- /// <summary>
- /// 洗锅放锅
- /// </summary>
- private void CleanPotTask()
- {
- if (morkF.PlaceRinseTableComplete && !morkF.CleanModule)
- {
- CleanModuleControl("Start");
- Task.Delay(5000).Wait();
- CleanModuleControl("Stop");
- }
- }
- /// <summary>
- /// 任务复位重启
- /// </summary>
- //private void ResetProgram()
- //{
- // ThreadManage.GetInstance().StartLong(new Action(() =>
- // {
- // if (RTrig.GetInstance("ResetProgram").Start(morkF.DevicDataInite))
- // {
- // ThreadManage.GetInstance().StopTask("MainTask", new Action(() =>
- // {
- // ThreadManage.GetInstance().StopTask("ReadPLCData", new Action(() =>
- // {
- // morkF = null;
- // morkF = new GVL_MorkF();
- // ActionManage.GetInstance.Send("ResetProgram");
- // ActionManage.GetInstance.Send("ClearOrders");
- // ReadData();
- // Main();
- // }));
- // }));
- // }
-
- // Thread.Sleep(10);
- // }), "ResetProgram");
- //}
- /// <summary>
- /// 翻转机下降及状态检测
- /// </summary>
- public void TurnDownStatusDetect()
- {
- TurnMachineOrientControl("Down");
- while (!morkF.TurnMachineDownComplete)//等待翻转机下降完成
- {
- Task.Delay(5).Wait();
- }
- EventBus.EventBus.GetInstance().Publish(new WriteModel() { Address = "M8.3", Value = false });//复位
- MessageLog.GetInstance.Show($"翻转机下降执行完成");
- }
- /// <summary>
- /// 翻转机上升及状态检测
- /// </summary>
- public void TurnUpStatusDetect()
- {
- TurnMachineOrientControl("Top");//翻转机上升
- morkF.AllowTakeMaterial = true;
- while (!morkF.TurnMachineUpComplete || !morkF.TakeMaterialComplete)//等待翻转机上升完成以及取料完成
- {
- Task.Delay(5).Wait();
- }
- EventBus.EventBus.GetInstance().Publish(new WriteModel() { Address = "M8.1", Value = false });
- MessageLog.GetInstance.Show("翻转机上升执行完成");
- }
- private void GetStatus(string key, Action<bool[]> action)
- {
- if (peripheralStatus.ContainsKey(key))
- {
- action((bool[])peripheralStatus[key]);//获取PLC指定地址的状态值
- }
- }
- /// <summary>
- /// 写数据
- /// </summary>
- /// <param name="address"></param>
- /// <param name="value"></param>
- private void WriteData(string address, object value)
- {
- EventBus.EventBus.GetInstance().Publish(new WriteModel() { Id = DeviceId, Address = address, Value = value });
- }
- /// <summary>
- /// 灶台档位调节
- /// </summary>
- public void KitchenAdjustGears(int number)
- {
- switch (number)
- {
- case 0:
- WriteData("352", new bool[] { false, false, false, false, false, false, false, false });//0000 0000
- break;
- case 1:
- WriteData("352", new bool[] { true, false, false, false, false, false, false, false });//0000 0001
- break;
- case 2:
- WriteData("352", new bool[] { false, true, false, false, false, false, false, false });//0000 0010
- break;
- case 3:
- WriteData("352", new bool[] { true, true, false, false, false, false, false, false });//0000 0011
- break;
- case 4:
- WriteData("352", new bool[] { false, false, true, false, false, false, false, false });//0000 0100
- break;
- case 5:
- WriteData("352", new bool[] { true, false, true, false, false, false, false, false });//0000 0101
- break;
- case 6:
- WriteData("352", new bool[] { false, true, true, false, false, false, false, false });//0000 0110
- break;
- case 7:
- WriteData("352", new bool[] { true, true, true, false, false, false, false, false });//0000 0111
- break;
- case 8:
- WriteData("355", new bool[] { false, false, false, true, false, false, false, false });//0000 1000
- break;
- case 9:
- WriteData("352", new bool[] { true, false, false, true, false, false, false, false });//0000 1001
- break;
- }
- MessageLog.GetInstance.Show($"订单【{morkF.CurrentOrderId}】,加热档位调至{number}挡");
- }
- public void TurnMaterialStore(int loc)
- {
- switch (loc)
- {
- case 1:
- WriteData("M13.0", true);
- break;
- case 2:
- WriteData("M13.1", true);
- break;
- case 3:
- WriteData("M13.2", true);
- break;
- case 4:
- WriteData("M13.3", true);
- break;
- case 5:
- WriteData("M13.4", true);
- break;
- }
-
- }
- /// <summary>
- /// 供盘启动
- /// </summary>
- public void StartTakePlate()
- {
- WriteData("M1.1", true);
- }
- /// <summary>
- /// 取锅到灶台
- /// </summary>
- public void TakePotToKitchen()
- {
- WriteData("M14.0", true);
- }
- /// <summary>
- /// 机器人出餐并将锅放置清洗台位置
- /// </summary>
- public void RobotOutMeal()
- {
- WriteData("M14.2", true);
- }
- /// <summary>
- /// 注油
- /// </summary>
- public void AddOil()
- {
- WriteData("M2.7", true);
- MessageLog.GetInstance.Show("开始注油");
- while (!morkF.FallOilComplete)
- {
- Task.Delay(5).Wait();
- }
- MessageLog.GetInstance.Show("注油完成");
- }
- /// <summary>
- /// 翻转机方向控制
- /// </summary>
- /// <param name="orientation"></param>
- public void TurnMachineOrientControl(string orientation)
- {
- switch (orientation)
- {
- case "Top": WriteData("M8.0", true); break;
- // case "Middle": WriteData("", 1); break;
- case "Down": WriteData("M8.2", true); break;
- }
- MessageLog.GetInstance.Show($"翻转机执行{orientation}操作");
- }
- /// <summary>
- /// 翻转机档位控制
- /// </summary>
- public void TurnMachineGearsControl(int gear)
- {
- switch (gear)
- {
- case 0: WriteData("M7.0", true); break;//关闭翻炒机
- case 1: WriteData("M7.1", true); break;//翻炒机1挡
- case 2: WriteData("M7.2", true); break;//翻炒机2挡
- case 3: WriteData("M7.3", true); break;//翻炒机3挡
- }
- MessageLog.GetInstance.Show($"翻转机档位调至{gear}挡");
- }
- /// <summary>
- /// 取A,B,C料
- /// </summary>
- public void TakeBurden(int loc)
- {
- WriteData("M14.1", true);//机器人取料
- }
- /// <summary>
- /// 清洗模组1启停控制
- /// </summary>
- public void CleanModuleControl(string status)
- {
- if (status == "Start")
- {
- WriteData("M1.4", true);
- }
- if (status == "Stop")
- {
- WriteData("M1.4", false);
- }
- MessageLog.GetInstance.Show($"清洗模组执行【{status}】操作");
- }
-
- public override void Stop()
- {
-
- }
- }
- }
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