BPASmartClient/BPASmartClient.DosingProject/Model/ProcessControl.cs

using BPASmartClient.CustomResource.Pages.Model;
using BPASmartClient.Helper;
using BPASmartClient.DosingHKProject.Model.HK_PLC;
using BPASmartClient.DosingHKProject.Model.Siemens;
using BPASmartClient.Modbus;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Collections.ObjectModel;
using System.Configuration;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using BPASmartClient.DosingProject;

namespace BPASmartClient.DosingHKProject.Model
{
    public class ProcessControl
    { 
        private volatile static ProcessControl _Instance;
        public static ProcessControl GetInstance => _Instance ?? (_Instance = new ProcessControl());
        private ProcessControl() { }

        /// <summary>
        /// 配方数据
        /// </summary>
        public ObservableCollection<RemoteRecipeData> RemoteRecipes = new ObservableCollection<RemoteRecipeData>();
        /// <summary>
        /// 原料的名称和料仓的位置对应
        /// </summary>
        public Dictionary<string, short> RawMaterialsNamePos = new Dictionary<string, short>();
        /// <summary>
        /// 配方队列
        /// </summary>
        public ConcurrentQueue<string> RecipeQueue = new ConcurrentQueue<string>();
        public ConcurrentQueue<string> RecipeQueueTray2 = new ConcurrentQueue<string>();

        public HKDeviceStatus HKDevice = new HKDeviceStatus();
        public void Init()
        {
            for (int i = 0; i < 16; i++)
            {
                if (DeviceInquire.GetInstance.GetDevice(i).DeviceName != null)
                {
                    if (!RawMaterialsNamePos.ContainsKey(DeviceInquire.GetInstance.GetDevice(i).DeviceName)) 
                    {
                        RawMaterialsNamePos.Add(DeviceInquire.GetInstance.GetDevice(i).DeviceName, (short)DeviceInquire.GetInstance.GetDevice(i).deviceStatus.DeviceNum);
                    }
                }
            }
            string HK_PLC_IP = ConfigurationManager.AppSettings["HKPlc_IP"];
            try
            {
                //HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71200, HK_PLC_IP);
                if (HKDevice.IsConnected)
                {
                    HKDevice.Init();
                    MessageLog.GetInstance.ShowUserLog("海科plc连接成功,并初始化完成");
                }
            }
            catch(Exception ex) 
            {
                
            }
            RecipeQueue.Clear();
            ThreadManage.GetInstance().StartLong(new Action(() =>
            {
                ReceviceData();
                RecipeInfoToHKPLC();
                Thread.Sleep(10);
            }), "流程处理", true);
            ThreadManage.GetInstance().StartLong(new Action(() =>
            {
                if (HKDevice.IsConnected)
                {
                    GetStatus();
                    ManualOpen();
                    ManualClose();
                }
                Thread.Sleep(10);
            }), "手动操作", true);
        }
        private void GetStatus()
        {
            for (int i = 0; i < 8; i++)
            {
                HKDevice.HK_PLC_S7.Read<bool>("DB5.DBX0." + i);
            }
            for (int i = 0; i < 8; i++)
            {
                HKDevice.HK_PLC_S7.Read<bool>("DB5.DBX1." + i);
            }
        }
        private void ManualOpen() 
        {
            ActionManage.GetInstance.Register(new Action<object>((o) =>
            {
                if (o != null)
                {
                    if (o.ToString().Contains("升降气缸"))
                    {
                        int index = Convert.ToInt16(o.ToString().Substring(o.ToString().Length - 1));
                        switch (index)
                        {
                            case 1:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.0", true);
                                break;
                            case 2:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.1", true);
                                break;
                            case 3:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.2", true);
                                break;
                            case 4:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.3", true);
                                break;
                            case 5:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.4", true);
                                break;
                            case 6:
                                HKDevice.HK_PLC_S7.Write<bool>("DB5.DBX0.5", true);
                                break;
                            default:
                                break;

                        }
                    }
                }
            }), "ManualOpen", true);//根据下发的配方ID将 托盘的位置信息添加到配方中
        }
        private void ManualClose()
        {
            ActionManage.GetInstance.Register(new Action<object>((o) =>
            {
                if (o != null)
                {
                    if (o.ToString().Contains("升降气缸"))
                    {
                        int index = Convert.ToInt16(o.ToString().Substring(o.ToString().Length - 1));
                        switch (index)
                        {
                            case 1:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.0", false);
                                break;
                            case 2:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.1", false);
                                break;
                            case 3:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.2", false);
                                break;
                            case 4:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.3", false);
                                break;
                            case 5:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.4", false);
                                break;
                            case 6:
                                HKDevice.HK_PLC_S7.Write("DB5.DBX0.5", false);
                                break;
                            default:
                                break;

                        }
                    }
                }
            }), "ManualClose", true);//根据下发的配方ID将 托盘的位置信息添加到配方中
        }
        /// <summary>
        /// 将配方添加到配方队列中
        /// </summary>
        private void ReceviceData()
        {
            RemoteRecipes = Json<RemoteRecipeDataColl>.Data.Recipes;
            if (RemoteRecipes.Count > 0)
            {
                foreach (var data in RemoteRecipes)
                {
                    if (!(RecipeQueue.Contains(data.RecipeCode)))
                    {
                        RecipeQueue.Enqueue(data.RecipeCode);
                    }
                }
            }
            else 
            {
                RecipeQueue.Clear();
                GVL_SmallStation.GetInstance.RecipeStatusID = 0;
            }
        }

        int cnt_sensor1 = 0;
        int cnt_sensor2 = 0;
        int cnt_sensor3 = 0;
        int cnt_sensor4 = 0;
        int cnt_sensor5 = 0;
        int cnt_sensor6 = 0;
        int cnt_sensor7 = 0;
        int cnt_sensor8 = 0;
        int barrel1 = 0;
        /// <summary>
        /// 执行配方队列中的第一个配方
        /// </summary>
        private void RecipeInfoToHKPLC()
        {
            if (RecipeQueue.Count > 0)
            {
                int index = Array.FindIndex(RemoteRecipes.ToArray(), p => p.RecipeCode == RecipeQueue.ElementAt(0));
                if (index >= 0 && index < RemoteRecipes.Count)
                {
                    string code = RemoteRecipes.ElementAt(index).RecipeCode;
                    string recipeName = RemoteRecipes.ElementAt(index).RecipeName;
                    #region sensor处理
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Load)
                    {
                        cnt_sensor1++;
                    }
                    else 
                    {
                        if (cnt_sensor1 >= 50)
                        {
                            if (barrel1 >= 0 && barrel1 < GVL_SmallStation.MaxBarrelNum)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[barrel1] == 0)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[barrel1] = 1;
                                    barrel1++;
                                }
                            }
                            else 
                            {
                                //报错，超过最大的桶号数
                            }
                        }
                        cnt_sensor1 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station1)
                    {
                        cnt_sensor2++;
                    }
                    else 
                    {
                        if (cnt_sensor2 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 1)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 2;
                                }
                            }
                        }
                        cnt_sensor2 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station2)
                    {
                        cnt_sensor3++;
                    }
                    else
                    {
                        if (cnt_sensor3 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 2)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 3;
                                }
                            }
                        }
                        cnt_sensor3 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station3)
                    {
                        cnt_sensor4++;
                    }
                    else
                    {
                        if (cnt_sensor4 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 3)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 4;
                                }
                            }
                        }
                        cnt_sensor4 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station4)
                    {
                        cnt_sensor5++;
                    }
                    else
                    {
                        if (cnt_sensor5 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 4)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 5;
                                }
                            }
                        }
                        cnt_sensor5 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station5)
                    {
                        cnt_sensor6++;
                    }
                    else
                    {
                        if (cnt_sensor6 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 5)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 6;
                                }
                            }
                        }
                        cnt_sensor6 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station6)
                    {
                        cnt_sensor7++;
                    }
                    else
                    {
                        if (cnt_sensor7 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 6)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 7;
                                }
                            }
                        }
                        cnt_sensor7 = 0;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Unload)
                    {
                        HKDevice.HK_PLC_S7.Write<bool>("DB2.DBX3.0", false);
                        HKDevice.HK_PLC_S7.Write<bool>("DB2.DBX3.1", false);
                        MessageLog.GetInstance.ShowRunLog($"下料桶堵料，线体不运行");
                        cnt_sensor8++;
                    }
                    else
                    {
                        if (cnt_sensor8 >= 50)
                        {
                            for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                            {
                                if (GVL_SmallStation.GetInstance.Barrel_Location[i] == 7)
                                {
                                    GVL_SmallStation.GetInstance.Barrel_Location[i] = 0;
                                }
                            }
                        }
                        cnt_sensor8 = 0;
                    }
                    #endregion
                    for (int i = 0; i < GVL_SmallStation.GetInstance.Barrel_Location.Length; i++)
                    {
                        if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station1 && GVL_SmallStation.GetInstance.Barrel_Location[i] == 1)
                        {
                            foreach (var item in RemoteRecipes.ElementAt(index).RawMaterial)
                            {
                                if ((item.RawMaterialLocation == i+1 || item.RawMaterialLocation == i+7) && item.IsDosingFinish == false && item.RawMaterialBarrelNum == i+1)
                                {
                                    GVL_SmallStation.GetInstance.AllowDosing_Pos[i] = true;
                                }
                            }
                        }
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station1 && GVL_SmallStation.GetInstance.Barrel_Location[0] == 1) 
                    {
                        foreach (var item in RemoteRecipes.ElementAt(index).RawMaterial)
                        {
                            if ((item.RawMaterialLocation == 1 || item.RawMaterialLocation == 7) && item.IsDosingFinish == false && item.RawMaterialBarrelNum == 1)
                            {
                                GVL_SmallStation.GetInstance.AllowDosing_Pos[0] = true;
                            }
                        }
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station2 && GVL_SmallStation.GetInstance.Barrel_Location[1] == 1)
                    {
                        GVL_SmallStation.GetInstance.AllowDosing_Pos[1] = true;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station3 && GVL_SmallStation.GetInstance.Barrel_Location[2] == 1)
                    {
                        GVL_SmallStation.GetInstance.AllowDosing_Pos[2] = true;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station4 && GVL_SmallStation.GetInstance.Barrel_Location[3] == 1)
                    {
                        GVL_SmallStation.GetInstance.AllowDosing_Pos[3] = true;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station5 && GVL_SmallStation.GetInstance.Barrel_Location[4] == 1)
                    {
                        GVL_SmallStation.GetInstance.AllowDosing_Pos[4] = true;
                    }
                    if (GVL_SmallStation.GetInstance.plcRead.Sensor_Station6 && GVL_SmallStation.GetInstance.Barrel_Location[5] == 1)
                    {
                        GVL_SmallStation.GetInstance.AllowDosing_Pos[5] = true;
                    }
                    foreach (var item in RemoteRecipes.ElementAt(index).RawMaterial)
                    {
                        
                    }
                    if (GVL_SmallStation.GetInstance.RecipeStatusID == 0) 
                    {
                        if (RunInit() == 1)
                        {
                            GVL_SmallStation.GetInstance.RecipeStatusID = 1;
                        }
                    }
                    if (GVL_SmallStation.GetInstance.RecipeStatusID == 1)
                    {
                        HKDevice.HK_PLC_S7.Write<bool>("DB2.DBX3.0", true);
                        HKDevice.HK_PLC_S7.Write<bool>("DB2.DBX3.1", true);
                        GVL_SmallStation.GetInstance.RecipeStatusID = 2;
                    }
                    if (HKDevice.HK_PLC_S7.Read<bool>("DB2.DBX3.0") && HKDevice.HK_PLC_S7.Read<bool>("DB2.DBX3.1") && GVL_SmallStation.GetInstance.RecipeStatusID == 2) 
                    {
                        GVL_SmallStation.GetInstance.RecipeStatusID = 3;
                    }
                    if (GVL_SmallStation.GetInstance.RecipeStatusID == 3) 
                    {
                        for (int i = 0; i < 6; i++)
                        {

                        }
                        if (GVL_SmallStation.GetInstance.AllowDosing_Pos[0])
                        {
                            int res = 1;
                            MessageLog.GetInstance.ShowRunLog($"配方：{recipeName}，1号桶，{res}料仓，允许配料");
                            if (res > 0 )
                            {
                                int loc_index = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == res);
                                float weight = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(loc_index).RawMaterialWeight;
                                if (loc_index >= 0)
                                {
                                    DeviceInquire.GetInstance.GetDevice((int)res)?.Start(weight);//根据料仓编号 启动并写入每个原料重量
                                    GVL_SmallStation.GetInstance.StockInIsWork = (int)res;
                                }
                                GVL_SmallStation.GetInstance.DosingTray1 = true;
                                MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，1号桶，{(int)res}号仓，配料完成");
                            }
                        }
                        else if(RTrig.GetInstance("DB3.DBX50.1").Start(HKDevice.HK_PLC_S7.Read<bool>("DB3.DBX50.1")))
                        {
                            var res = HKDevice.HK_PLC_S7.Read<float>("DB3.DBD14");
                            MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，2号桶，{res}料仓，允许配料");
                            if (res > 0 && res is float loc)
                            {
                                int loc_index = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == loc);
                                float weight = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(loc_index).RawMaterialWeight;
                                if (loc_index >= 0)
                                {
                                    DeviceInquire.GetInstance.GetDevice((int)loc)?.Start(weight);//启动并写入每个原料重量
                                    GVL_SmallStation.GetInstance.StockInIsWork = (int)loc;
                                }
                                GVL_SmallStation.GetInstance.DosingTray1 = true;
                                MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，2号桶，{(int)loc}号仓，配料完成");
                            }
                        }
                        else if (RTrig.GetInstance("DB3.DBX50.2").Start(HKDevice.HK_PLC_S7.Read<bool>("DB3.DBX50.2")))
                        {
                            var res = HKDevice.HK_PLC_S7.Read<float>("DB3.DBD18");
                            MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，3号桶，{res}料仓，允许配料");
                            if (res > 0 && res is float loc)
                            {
                                int loc_index = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == loc);
                                float weight = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(loc_index).RawMaterialWeight;
                                if (loc_index >= 0)
                                {
                                    DeviceInquire.GetInstance.GetDevice((int)loc)?.Start(weight);//启动并写入每个原料重量
                                    GVL_SmallStation.GetInstance.StockInIsWork = (int)loc;
                                }
                                GVL_SmallStation.GetInstance.DosingTray1 = true;
                                MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，3号桶，{(int)loc}号仓，配料完成");
                            }
                        }
                        else if (RTrig.GetInstance("DB3.DBX50.3").Start(HKDevice.HK_PLC_S7.Read<bool>("DB3.DBX50.3")))
                        {
                            var res = HKDevice.HK_PLC_S7.Read<float>("DB3.DBD22");
                            MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，4号桶，{res}料仓，允许配料");
                            if (res > 0 && res is float loc)
                            {
                                int loc_index = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == loc);
                                float weight = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(loc_index).RawMaterialWeight;
                                if (loc_index >= 0)
                                {
                                    DeviceInquire.GetInstance.GetDevice((int)loc)?.Start(weight);//启动并写入每个原料重量
                                    GVL_SmallStation.GetInstance.StockInIsWork = (int)loc;
                                }
                                GVL_SmallStation.GetInstance.DosingTray1 = true;
                                MessageLog.GetInstance.ShowRunLog($"托盘1，配方：{recipeName}，4号桶，{(int)loc}号仓，配料完成");
                            }
                        }
                        if (GVL_SmallStation.GetInstance.DosingTray1) 
                        {
                            for (int i = 1; i < 16; i++)
                            {
                                if (RTrig.GetInstance("GetDeviceRunStatus").Start(DeviceInquire.GetInstance.GetDevice(i).deviceStatus.RunStatus == 3))
                                {
                                    MessageLog.GetInstance.ShowRunLog($"柔性味魔方，托盘1，配方：{recipeName}，{i}号仓，配料完成");
                                    int res = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == i);
                                    RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(res).Laying_Off_Weight = DeviceInquire.GetInstance.GetDevice(i).deviceStatus.CutWeightFeedback;
                                    DeviceInquire.GetInstance.GetDevice(i).StatusReset();
                                    if (i >= 1 && i <= 8)
                                    {
                                        HKDevice.HK_PLC_S7.Write("DB4.DBX30." + (i - 1), true);
                                    }
                                    else if (i >= 9 && i <= 15)
                                    {
                                        HKDevice.HK_PLC_S7.Write("DB4.DBX31." + (i - 9), true);
                                    }
                                    GVL_SmallStation.GetInstance.DosingTray1 = false;
                                }
                            }
                        }
                        if (RTrig.GetInstance("配方配料完成").Start(HKDevice.HK_PLC_S7.Read<bool>("DB3.DBX1.1")) && (GVL_SmallStation.GetInstance.WindSendDosingFinish || !GVL_SmallStation.GetInstance.IsUseWindSend))
                        {
                            var res = Json<RemoteRecipeDataColl>.Data.Recipes.FirstOrDefault(p => p.RecipeCode == code);
                            MessageLog.GetInstance.ShowRunLog($"托盘1，配方{res.RecipeName}，配料完成");
                            App.Current.Dispatcher.Invoke(() =>
                            {
                                Json<RemoteRecipeDataColl>.Data.Recipes.Remove(res);
                            });
                            RecipeQueue.TryDequeue(out code);
                            HKDevice.HK_PLC_S7.Write("DB3.DBX1.1", false);
                            GVL_SmallStation.GetInstance.RecipeStatusID = 0;
                        }
                    }
                }
            }
        }
        private int RunInit() 
        {
            if (HKDevice.IsConnected)
            {
                try
                {
                    HKPlcCommWrite signReset = new HKPlcCommWrite();
                    HKDevice.HK_PLC_S7.WriteClass<HKPlcCommWrite>(signReset, 2);
                    return 1;
                }
                catch (Exception ex) 
                {
                    return 2;
                }
            }else 
            {
                return 2;
            }
        }
    }
}