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- using BPASmartClient.CustomResource.Pages.Model;
- using BPA.Helper;
- using BPASmartClient.JXJFoodBigStation.Model.HK_PLC;
- using BPASmartClient.JXJFoodBigStation.Model.Siemens;
- using BPASmartClient.Modbus;
- using System;
- using System.Collections.Concurrent;
- using System.Collections.Generic;
- using System.Collections.ObjectModel;
- using System.Configuration;
- using System.Linq;
- using System.Reflection;
- using System.Text;
- using System.Threading;
- using System.Threading.Tasks;
-
- namespace BPASmartClient.JXJFoodBigStation.Model
- {
- public class ProcessControl
- {
- private volatile static ProcessControl _Instance;
- public static ProcessControl GetInstance => _Instance ?? (_Instance = new ProcessControl());
- private ProcessControl() { }
- public SiemensDeviceStatus SiemensDevice = new SiemensDeviceStatus();
- public HKDeviceStatus HKDevice = new HKDeviceStatus();
- DL_Finish_DB FinishData = new DL_Finish_DB();
- /// <summary>
- /// 西门子配方数据
- /// </summary>
- public ObservableCollection<RecipeData> SiemensRecipes { get; set; } = new ObservableCollection<RecipeData>();
- /// <summary>
- /// 本地配方数据
- /// </summary>
- public ObservableCollection<RecipeData> LocalRecipes { get; set; } = new ObservableCollection<RecipeData>();
- /// <summary>
- /// 配方等待执行
- /// </summary>
- public ObservableCollection<RecipeData> RecipeWaitExecute { get; set; } = new ObservableCollection<RecipeData>();
- /// <summary>
- /// 配方正在执行
- /// </summary>
- public ObservableCollection<RecipeData> RecipeExecuting { get; set; } = new ObservableCollection<RecipeData>();
- /// <summary>
- /// 配方执行完成
- /// </summary>
- public ObservableCollection<RecipeData> RecipeExecuteComple { get; set; } = new ObservableCollection<RecipeData>();
- /// <summary>
- /// 原料的名称和料仓的位置对应
- /// </summary>
- public ConcurrentDictionary<int, string> RawMaterialsNamePos { get; set; } = new ConcurrentDictionary<int, string>();
- /// <summary>
- /// 硬件料仓的原料信息
- /// </summary>
- public ObservableCollection<RawMaterial> HardWareRawMaterialInfo { get; set; } = new ObservableCollection<RawMaterial>();
- public ObservableCollection<RawMaterial> RawMaterialsInfo { get; set; } = new ObservableCollection<RawMaterial>();
- /// <summary>
- /// 西门子配方队列
- /// </summary>
- public ConcurrentQueue<string> SiemensRecipeQueue1 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> SiemensRecipeQueue2 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> SiemensRecipeQueue3 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> SiemensRecipeQueue4 = new ConcurrentQueue<string>();
-
- public ConcurrentDictionary<int, ConcurrentQueue<string>> SiemensRecipeQueue = new ConcurrentDictionary<int, ConcurrentQueue<string>>();
- public ObservableCollection<RecipeDosing> recipe = new ObservableCollection<RecipeDosing>();
- /// <summary>
- /// 本地配方队列
- /// </summary>
- public ConcurrentQueue<string> LocalRecipeQueue1 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> LocalRecipeQueue2 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> LocalRecipeQueue3 = new ConcurrentQueue<string>();
- public ConcurrentQueue<string> LocalRecipeQueue4 = new ConcurrentQueue<string>();
-
- /// <summary>
- /// 海科PLC的IP
- /// </summary>
- public string HK_PLC_IP = ConfigurationManager.AppSettings["HKPlc_IP"];
- /// <summary>
- /// 西门子PLC的IP
- /// </summary>
- public string Siemens_PLC_IP = ConfigurationManager.AppSettings["Siemens_IP"];
- public void Init()
- {
- ActionManage.GetInstance.Register(new Action<object>((res) =>
- {
- ObservableCollection<RawMaterial> RawMaterials = new ObservableCollection<RawMaterial>();
- if (SiemensDevice.IsConnected)
- {
- if (res != null && res is DL_Start_DB recipe)
- {
- RawMaterials.Clear();
- for (int i = 0; i < GVL_BigStation.Max_DosingSotckBinNum; i++)
- {
- if (string.IsNullOrEmpty(recipe.Material[i].Material_Name))
- {
-
- }
- else
- {
- int index = RawMaterialsNamePos.Values.ToList().IndexOf(recipe.Material[i].Material_Name);
- if (index >= 0)
- {
- RawMaterials.Add(new RawMaterial()
- {
- RawMaterialName = recipe.Material[i].Material_Name,
- RawMaterialBarrelNum = recipe.Material[i].Material_BarrelNum,
- RawMaterialWeight = recipe.Material[i].Material_Weight,
- RawMaterialLocation = RawMaterialsNamePos.Keys.ToList()[index]
- });
- }
- else
- {
- MessageNotify.GetInstance.ShowAlarmLog($"本地缺少原料{recipe.Material[i].Material_Name},和西门子下发的原料名称无法对应,");
- }
- }
- }
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.Add(new RecipeData()
- {
- RecipeName = recipe.RecipeName,
- RecipeCode = recipe.RecipeCode,
- RawMaterial = RawMaterials,
- TrayCode = recipe.Job_No,
- IsWashingBarrel = recipe.Order_Type
- });
- });
- }
- }
- }), "SiemensSendRecipe", true);
- DeviceConnectInit();//设备连接初始化
- ThreadInit();//线程初始化
- VarResetInit();//变量初始化
- }
- #region 本地配方--暂时不使用
- private void LocalRecipeRecevice()
- {
- if (LocalRecipes.Count > 0)
- {
- foreach (var data in LocalRecipes)
- {
- if (LocalRecipeQueue1.Count == 0 && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1)
- {
- if (!(LocalRecipeQueue1.Contains(data.RecipeCode)))
- {
- LocalRecipeQueue1.Enqueue(data.RecipeCode);
- }
- }
- else if (LocalRecipeQueue2.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2)
- {
- if (!(LocalRecipeQueue2.Contains(data.RecipeCode)))
- {
- LocalRecipeQueue2.Enqueue(data.RecipeCode);
- }
- }
- else if (LocalRecipeQueue3.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3)
- {
- if (!(LocalRecipeQueue3.Contains(data.RecipeCode)))
- {
- LocalRecipeQueue3.Enqueue(data.RecipeCode);
- }
- }
- else if (LocalRecipeQueue4.Count == 0 && !LocalRecipeQueue1.Contains(data.RecipeCode) && !LocalRecipeQueue2.Contains(data.RecipeCode) && !LocalRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4)
- {
- if (!(LocalRecipeQueue4.Contains(data.RecipeCode)))
- {
- LocalRecipeQueue4.Enqueue(data.RecipeCode);
- }
- }
- }
- }
- else
- {
- LocalRecipeQueue1.Clear();
- LocalRecipeQueue2.Clear();
- LocalRecipeQueue3.Clear();
- LocalRecipeQueue4.Clear();
- GVL_BigStation.BarrelWasherSign = false;
- GVL_BigStation.Recipe1DosingStatus = 0;
- GVL_BigStation.Recipe2DosingStatus = 0;
- GVL_BigStation.Recipe3DosingStatus = 0;
- GVL_BigStation.Recipe4DosingStatus = 0;
- }
- }
- private void LocalRecipeDosing()
- {
- if (LocalRecipeQueue1.Count > 0)
- {
- int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue1.ElementAt(0));
- if (index >= 0 && index < LocalRecipes.Count)
- {
- string code = LocalRecipes.ElementAt(index).RecipeCode;
- int trayCode = LocalRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe1 && GVL_BigStation.Recipe1DosingStatus == 0 && Inplace)//配方1是否允许下发配发
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
- GVL_BigStation.Recipe1DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
- GVL_BigStation.Recipe1DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe1 && GVL_BigStation.Recipe1DosingStatus == 1)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
- StockBinParReset();
- GVL_BigStation.Recipe1DosingStatus = 2;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- }
- if (GVL_BigStation.Recipe1DosingStatus == 2 && HKDevice.PlcRead.Recipe1DosingFinish)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- GVL_BigStation.Recipe1DosingStatus = 3;
- switch (trayCode)
- {
- case 1:
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
- break;
- case 2:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
- break;
- case 3:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
- break;
- case 4:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
- break;
- case 5:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
- break;
- default:
- break;
- }
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成");
- foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
- {
- if (item.RawMaterialLocation == 1)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
- }
- else if (item.RawMaterialLocation == 2)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
- }
- else if (item.RawMaterialLocation == 3)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
- }
- else if (item.RawMaterialLocation == 4)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
- }
- else if (item.RawMaterialLocation == 5)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
- }
- else if (item.RawMaterialLocation == 6)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
- }
- else if (item.RawMaterialLocation == 7)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
- }
- else if (item.RawMaterialLocation == 8)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
- }
- else if (item.RawMaterialLocation == 9)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
- }
- else if (item.RawMaterialLocation == 10)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
- }
- else if (item.RawMaterialLocation == 11)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
- }
- else if (item.RawMaterialLocation == 12)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
- }
- else if (item.RawMaterialLocation == 13)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
- }
- else if (item.RawMaterialLocation == 14)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
- }
- }
- LocalRecipeQueue1.TryDequeue(out code);
- //App.Current.Dispatcher.Invoke(() => {
- // Json<LocalRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- //});
- LocalRecipes.RemoveAt(index);
- GVL_BigStation.Recipe1DosingStatus = 0;
- }
- }
- }
- if (LocalRecipeQueue2.Count > 0)
- {
- int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue2.ElementAt(0));
- if (index >= 0 && index < LocalRecipes.Count)
- {
- string code = LocalRecipes.ElementAt(index).RecipeCode;
- int trayCode = LocalRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe2 && GVL_BigStation.Recipe2DosingStatus == 0 && Inplace)//配方2是否允许下发配发
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
- GVL_BigStation.Recipe2DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- else
- {
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
- GVL_BigStation.Recipe2DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe2 && GVL_BigStation.Recipe2DosingStatus == 1)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
- }
- GVL_BigStation.Recipe2DosingStatus = 2;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", false);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
- }
- if (GVL_BigStation.Recipe2DosingStatus == 2 && HKDevice.PlcRead.Recipe2DosingFinish)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- switch (trayCode)
- {
- case 1:
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
- break;
- case 2:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
- break;
- case 3:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
- break;
- case 4:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
- break;
- case 5:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
- break;
- default:
- break;
- }
- GVL_BigStation.Recipe2DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
- foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
- {
- if (item.RawMaterialLocation == 1)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
- }
- else if (item.RawMaterialLocation == 2)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
- }
- else if (item.RawMaterialLocation == 3)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
- }
- else if (item.RawMaterialLocation == 4)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
- }
- else if (item.RawMaterialLocation == 5)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
- }
- else if (item.RawMaterialLocation == 6)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
- }
- else if (item.RawMaterialLocation == 7)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
- }
- else if (item.RawMaterialLocation == 8)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
- }
- else if (item.RawMaterialLocation == 9)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
- }
- else if (item.RawMaterialLocation == 10)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
- }
- else if (item.RawMaterialLocation == 11)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
- }
- else if (item.RawMaterialLocation == 12)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
- }
- else if (item.RawMaterialLocation == 13)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
- }
- else if (item.RawMaterialLocation == 14)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
- }
- }
- LocalRecipeQueue2.TryDequeue(out code);
- LocalRecipes.RemoveAt(index);
- GVL_BigStation.Recipe2DosingStatus = 0;
- }
- }
- }
- if (LocalRecipeQueue3.Count > 0)
- {
- int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue3.ElementAt(0));
- if (index >= 0 && index < LocalRecipes.Count)
- {
- string code = LocalRecipes.ElementAt(index).RecipeCode;
- int trayCode = LocalRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe3 && GVL_BigStation.Recipe3DosingStatus == 0 && Inplace)//配方3是否允许下发配发
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
- GVL_BigStation.Recipe3DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- else
- {
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
- GVL_BigStation.Recipe3DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe3 && GVL_BigStation.Recipe3DosingStatus == 1)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
- }
- GVL_BigStation.Recipe3DosingStatus = 2;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", false);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
- }
- if (HKDevice.PlcRead.Recipe3DosingFinish && GVL_BigStation.Recipe3DosingStatus == 2)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- switch (trayCode)
- {
- case 1:
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
- break;
- case 2:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
- break;
- case 3:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
- break;
- case 4:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
- break;
- case 5:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
- break;
- default:
- break;
- }
- GVL_BigStation.Recipe3DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
- foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
- {
- if (item.RawMaterialLocation == 1)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
- }
- else if (item.RawMaterialLocation == 2)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
- }
- else if (item.RawMaterialLocation == 3)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
- }
- else if (item.RawMaterialLocation == 4)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
- }
- else if (item.RawMaterialLocation == 5)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
- }
- else if (item.RawMaterialLocation == 6)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
- }
- else if (item.RawMaterialLocation == 7)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
- }
- else if (item.RawMaterialLocation == 8)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
- }
- else if (item.RawMaterialLocation == 9)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
- }
- else if (item.RawMaterialLocation == 10)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
- }
- else if (item.RawMaterialLocation == 11)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
- }
- else if (item.RawMaterialLocation == 12)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
- }
- else if (item.RawMaterialLocation == 13)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
- }
- else if (item.RawMaterialLocation == 14)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
- }
- }
- HKDevice.HK_PLC_S7.Write<bool>("DB98.DBX1.1", false);
- LocalRecipeQueue3.TryDequeue(out code);
- LocalRecipes.RemoveAt(index);
- GVL_BigStation.Recipe3DosingStatus = 0;
- }
- }
- }
- if (LocalRecipeQueue4.Count > 0)
- {
- int index = Array.FindIndex(LocalRecipes.ToArray(), p => p.RecipeCode == LocalRecipeQueue4.ElementAt(0));
- if (index >= 0 && index < LocalRecipes.Count)
- {
- string code = LocalRecipes.ElementAt(index).RecipeCode;
- int trayCode = LocalRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", GVL_BigStation.AGVPutTray.GetBitValue(1));
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", GVL_BigStation.AGVPutTray.GetBitValue(2));
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", GVL_BigStation.AGVPutTray.GetBitValue(3));
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", GVL_BigStation.AGVPutTray.GetBitValue(4));
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", GVL_BigStation.AGVPutTray.GetBitValue(5));
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe4 && GVL_BigStation.Recipe4DosingStatus == 0 && Inplace)//配方4是否允许下发配发
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
- GVL_BigStation.Recipe4DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- else
- {
- HKDevice.WritePlcRecipeData(LocalRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
- GVL_BigStation.Recipe4DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe4 && GVL_BigStation.Recipe4DosingStatus == 1)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶复位
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶信号复位");
- }
- GVL_BigStation.Recipe4DosingStatus = 2;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", false);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配方配料");
- }
- if (GVL_BigStation.Recipe4DosingStatus == 2 && HKDevice.PlcRead.Recipe4DosingFinish)
- {
- if (LocalRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- switch (trayCode)
- {
- case 1:
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
- break;
- case 2:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
- break;
- case 3:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
- break;
- case 4:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
- break;
- case 5:
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
- break;
- default:
- break;
- }
- GVL_BigStation.Recipe4DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
- foreach (var item in LocalRecipes.ElementAt(index).RawMaterial)
- {
- if (item.RawMaterialLocation == 1)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
- }
- else if (item.RawMaterialLocation == 2)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
- }
- else if (item.RawMaterialLocation == 3)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
- }
- else if (item.RawMaterialLocation == 4)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
- }
- else if (item.RawMaterialLocation == 5)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
- }
- else if (item.RawMaterialLocation == 6)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
- }
- else if (item.RawMaterialLocation == 7)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
- }
- else if (item.RawMaterialLocation == 8)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
- }
- else if (item.RawMaterialLocation == 9)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
- }
- else if (item.RawMaterialLocation == 10)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
- }
- else if (item.RawMaterialLocation == 11)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
- }
- else if (item.RawMaterialLocation == 12)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
- }
- else if (item.RawMaterialLocation == 13)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
- }
- else if (item.RawMaterialLocation == 14)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
- }
- }
- HKDevice.HK_PLC_S7.Write<bool>("DB98.DBX1.3", false);
- LocalRecipeQueue4.TryDequeue(out code);
- LocalRecipes.RemoveAt(index);
- GVL_BigStation.Recipe4DosingStatus = 0;
- }
- }
- }
- }
- #endregion
- /// <summary>
- /// 将西门子配方,添加到队列中
- /// </summary>
- private void ReceviceData()
- {
- SiemensRecipes = Json<RemoteRecipe>.Data.Recipes;
- if (SiemensRecipes.Count > 0)
- {
- foreach (var data in SiemensRecipes)
- {
- if (data.RecipesSource == RecipeSource.远程)
- {
- if (SiemensRecipeQueue1.Count == 0 && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1 && data.TrayCode == 1)
- {
- if (!(SiemensRecipeQueue1.Contains(data.RecipeCode)))
- {
- if (SiemensDevice.DL_Status is DL_Status_DB status)
- {
- switch (GVL_BigStation.SiemensSendRecipeStatus)
- {
- case 3:
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
- MessageNotify.GetInstance.ShowRunLog($"配方1,发送配方编号和请求配料标志给西门子");
- GVL_BigStation.SiemensSendRecipeStatus = 4;
- break;
- case 4:
- if (SiemensDevice.DL_Status.Dosing_Start_ACK)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
- MessageNotify.GetInstance.ShowRunLog($"配方1,西门子确认开始配料");
- GVL_BigStation.SiemensSendRecipeStatus = 5;
- }
- break;
- case 5:
- if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
- {
- SiemensRecipeQueue1.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方:{data.RecipeCode},加入队列");
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- }
- break;
- default:
- break;
- }
- }
- }
- }
- else if (SiemensRecipeQueue2.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2 && data.TrayCode == 2)
- {
- if (!(SiemensRecipeQueue2.Contains(data.RecipeCode)))
- {
- if (SiemensDevice.DL_Status is DL_Status_DB status)
- {
- if (GVL_BigStation.SiemensSendRecipeStatus == 3)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
- MessageNotify.GetInstance.ShowRunLog($"配方2,发送配方编号和请求配料标志给西门子");
- GVL_BigStation.SiemensSendRecipeStatus = 4;
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 4)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
- MessageNotify.GetInstance.ShowRunLog($"配方2,西门子确认开始配料");
- GVL_BigStation.SiemensSendRecipeStatus = 5;
- }
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 5)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
- {
- SiemensRecipeQueue2.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方:{data.RecipeCode},加入队列");
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- }
- }
- }
- }
- }
- else if (SiemensRecipeQueue3.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3 && data.TrayCode == 3)
- {
- if (!(SiemensRecipeQueue3.Contains(data.RecipeCode)))
- {
- if (SiemensDevice.DL_Status is DL_Status_DB status)
- {
- if (GVL_BigStation.SiemensSendRecipeStatus == 3)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
- MessageNotify.GetInstance.ShowRunLog($"配方3,发送配方编号和请求配料标志给西门子");
- GVL_BigStation.SiemensSendRecipeStatus = 4;
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 4)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
- MessageNotify.GetInstance.ShowRunLog($"配方3,西门子确认开始配料");
- GVL_BigStation.SiemensSendRecipeStatus = 5;
- }
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 5)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
- {
- SiemensRecipeQueue3.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方:{data.RecipeCode},加入队列");
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- }
- }
- }
- }
- }
- else if (SiemensRecipeQueue4.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4 && data.TrayCode == 4)
- {
- if (!(SiemensRecipeQueue4.Contains(data.RecipeCode)))
- {
- if (SiemensDevice.DL_Status is DL_Status_DB status)
- {
- if (GVL_BigStation.SiemensSendRecipeStatus == 3)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
- MessageNotify.GetInstance.ShowRunLog($"配方4,发送配方编号和请求配料标志给西门子");
- GVL_BigStation.SiemensSendRecipeStatus = 4;
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 4)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
- MessageNotify.GetInstance.ShowRunLog($"配方4,西门子确认开始配料");
- GVL_BigStation.SiemensSendRecipeStatus = 5;
- }
- }
- if (GVL_BigStation.SiemensSendRecipeStatus == 5)
- {
- if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
- {
- SiemensRecipeQueue4.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方:{data.RecipeCode},加入队列");
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- }
- }
- }
- }
- }
- }
- else
- {
- if (SiemensRecipeQueue1.Count == 0 && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe1 && data.TrayCode == 1)
- {
- SiemensRecipeQueue1.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列1");
- }
- else if (SiemensRecipeQueue2.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe2 && data.TrayCode == 2)
- {
- SiemensRecipeQueue2.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列2");
- }
- else if (SiemensRecipeQueue3.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue4.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe3 && data.TrayCode == 3)
- {
- SiemensRecipeQueue3.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列3");
- }
- else if (SiemensRecipeQueue4.Count == 0 && !SiemensRecipeQueue1.Contains(data.RecipeCode) && !SiemensRecipeQueue2.Contains(data.RecipeCode) && !SiemensRecipeQueue3.Contains(data.RecipeCode) && HKDevice.PlcRead.IsAllowIssueRecipe4 && data.TrayCode == 4)
- {
- SiemensRecipeQueue4.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"本地配方,配方:{data.RecipeCode},加入队列4");
- }
- }
- }
- }
- else
- {
- SiemensRecipeQueue1.Clear();
- SiemensRecipeQueue2.Clear();
- SiemensRecipeQueue3.Clear();
- SiemensRecipeQueue4.Clear();
- GVL_BigStation.BarrelWasherSign = false;
- GVL_BigStation.Recipe1DosingStatus = 0;
- GVL_BigStation.Recipe2DosingStatus = 0;
- GVL_BigStation.Recipe3DosingStatus = 0;
- GVL_BigStation.Recipe4DosingStatus = 0;
- }
- }
- /// <summary>
- /// 订单取消
- /// </summary>
- public void Order_Cancel()
- {
- if (GVL_BigStation.Order_Cancel) //订单取消
- {
- if (!string.IsNullOrEmpty(GVL_BigStation.Order_CancelRecipeCode))
- {
- string code = GVL_BigStation.Order_CancelRecipeCode;
- int index = Array.FindIndex(Json<RemoteRecipe>.Data.Recipes.ToArray(), p => p.RecipeCode == GVL_BigStation.Order_CancelRecipeCode);
- short TrayCode = 0;
- if (index >= 0)
- {
- TrayCode = (short)Json<RemoteRecipe>.Data.Recipes.ElementAt(index).TrayCode;
- }
- switch (GVL_BigStation.Order_CancelStep)
- {
- case 0:
- if (index == -1)
- {
- GVL_BigStation.Order_CancelStep = 10;
- }
- else
- {
- if (SiemensRecipeQueue1.Contains(code) || SiemensRecipeQueue2.Contains(code) || SiemensRecipeQueue3.Contains(code) || SiemensRecipeQueue4.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 30;
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 20;
- }
- //以下为新增,复位DB99托盘号,配方号,桶重量参数,以及配方下发确认和配料完成。
- StockBinParReset();
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", false);
- GVL_BigStation.Recipe1DosingFinish = false;
- }
- break;
- case 10:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 11;
- break;
- case 11:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- GVL_BigStation.Order_CancelStep = 12;
- }
- break;
- case 12:
- MessageNotify.GetInstance.ShowRunLog($"西门子取消订单,但未找到订单:{GVL_BigStation.Order_CancelRecipeCode}");
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- GVL_BigStation.Order_CancelStep = 0;
- break;
-
- case 20:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 21;
- break;
- case 21:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- GVL_BigStation.Order_CancelStep = 22;
- }
- break;
- case 22:
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- MessageNotify.GetInstance.ShowRunLog($"正在执行请求取消订单流程,配方还未到PLC,订单号:{GVL_BigStation.Order_CancelRecipeCode}");
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- GVL_BigStation.Order_CancelStep = 0;
- break;
- case 30:
- if (SiemensRecipeQueue1.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 31;
- }
- else if (SiemensRecipeQueue2.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 41;
- }
- else if (SiemensRecipeQueue3.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 51;
- }
- else if (SiemensRecipeQueue4.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 61;
- }
- break;
- case 31:
- if (GVL_BigStation.Recipe1DosingStatus != 0)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
- HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
- GVL_BigStation.Recipe1DosingStatus = 0;
- GVL_BigStation.Order_CancelStep = 32;
- MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 32;
- MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
- }
- break;
- case 32:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 33;
- break;
- case 33:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- SiemensRecipeQueue1.TryDequeue(out code);
- GVL_BigStation.Order_CancelStep = 0;
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- MessageNotify.GetInstance.ShowRunLog($"队列1,西门子取消订单完成,订单号:{code}");
- }
- break;
- case 41:
- if (GVL_BigStation.Recipe2DosingStatus != 0)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
- HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
- GVL_BigStation.Recipe2DosingStatus = 0;
- GVL_BigStation.Order_CancelStep = 42;
- MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 42;
- MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
- }
- break;
- case 42:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 43;
- break;
- case 43:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- SiemensRecipeQueue2.TryDequeue(out code);
- GVL_BigStation.Order_CancelStep = 0;
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- MessageNotify.GetInstance.ShowRunLog($"队列2,西门子取消订单完成,订单号:{code}");
- }
- break;
- case 51:
- if (GVL_BigStation.Recipe3DosingStatus != 0)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
- HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
- GVL_BigStation.Recipe3DosingStatus = 0;
- GVL_BigStation.Order_CancelStep = 52;
- MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 52;
- MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
- }
- break;
- case 52:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 53;
- break;
- case 53:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- SiemensRecipeQueue3.TryDequeue(out code);
- GVL_BigStation.Order_CancelStep = 0;
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- MessageNotify.GetInstance.ShowRunLog($"队列3,西门子取消订单完成,订单号:{code}");
- }
- break;
- case 61:
- if (GVL_BigStation.Recipe4DosingStatus != 0)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
- HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
- GVL_BigStation.Recipe4DosingStatus = 0;
- GVL_BigStation.Order_CancelStep = 62;
- MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 62;
- MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
- }
- break;
- case 62:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 63;
- break;
- case 63:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- SiemensRecipeQueue4.TryDequeue(out code);
- GVL_BigStation.Order_CancelStep = 0;
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- MessageNotify.GetInstance.ShowRunLog($"队列4,西门子取消订单完成,订单号:{code}");
- }
- break;
- default:
- break;
- }
- }
- }
- }
- /// <summary>
- /// 配方队列,在配料过程中的逻辑处理
- /// </summary>
- private void RecipeInfoToHKPLC()
- {
- if (SiemensRecipeQueue1.Count > 0)
- {
- int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue1.ElementAt(0));
- if (index >= 0 && index < SiemensRecipes.Count)
- {
- string code = SiemensRecipes.ElementAt(index).RecipeCode;
- int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;//上位机给plc发送AGV到位信号,plc固定托盘后反馈托盘是否到位
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe1 && GVL_BigStation.Recipe1DosingStatus == 0 && Inplace)//配方1是否允许下发配发
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- GVL_BigStation.DosingRecipe1Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
- GVL_BigStation.Recipe1DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- GVL_BigStation.DosingRecipe1Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", true);
- GVL_BigStation.Recipe1DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe1 && GVL_BigStation.Recipe1DosingStatus == 1)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},洗桶复位");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.3", false);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- GVL_BigStation.Recipe1DosingStatus = 2;
- }
- if (GVL_BigStation.Recipe1DosingStatus == 2 && HKDevice.PlcRead.Recipe1DosingFinish)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- GVL_BigStation.Recipe1DosingFinish = true;
- GVL_BigStation.Recipe1DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成");
- ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
- if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
- {
- FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
- FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
- FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
- for (int i = 0; i < FinishData.Material.Length; i++)
- {
- FinishData.Material[i] = new UDT1();
- }
- for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
- {
- FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
- FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
- FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
- }
- FinishData.Ask_For_Finish = true;
- double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe1Time).TotalSeconds;
- FinishData.ProcessTime = Convert.ToInt16(a);
- SiemensDevice.Siemens_PLC_S7.WriteClass<DL_Finish_DB>(FinishData, 2361);
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", true);
- GVL_BigStation.Recipe1DosingStatus = 3;
- }
- if (GVL_BigStation.Recipe1DosingStatus == 3 && HKDevice.PlcRead.Recipe1DosingFinish == false)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.4", false);
- SiemensRecipeQueue1.TryDequeue(out code);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- GVL_BigStation.Recipe1DosingStatus = 0;
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
- }
- }
- }
- if (SiemensRecipeQueue2.Count > 0)
- {
- int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue2.ElementAt(0));
- if (index >= 0 && index < SiemensRecipes.Count)
- {
- string code = SiemensRecipes.ElementAt(index).RecipeCode;
- int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe2 && GVL_BigStation.Recipe2DosingStatus == 0 && Inplace)//配方2是否允许下发配发
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- GVL_BigStation.DosingRecipe2Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
- GVL_BigStation.Recipe2DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- GVL_BigStation.DosingRecipe2Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", true);
- GVL_BigStation.Recipe2DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe2 && GVL_BigStation.Recipe2DosingStatus == 1)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},洗桶复位");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.4", false);
- StockBinParReset();
- GVL_BigStation.Recipe2DosingStatus = 2;
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- }
- if (GVL_BigStation.Recipe2DosingStatus == 2 && HKDevice.PlcRead.Recipe2DosingFinish)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- GVL_BigStation.Recipe2DosingFinish = true;
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},配料完成");
- ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
- if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
- {
- FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
- FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
- FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
- for (int i = 0; i < FinishData.Material.Length; i++)
- {
- FinishData.Material[i] = new UDT1();
- }
- for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
- {
- FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
- FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
- FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
- }
- FinishData.Ask_For_Finish = true;
- double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe2Time).TotalSeconds;
- FinishData.ProcessTime = Convert.ToInt16(a);
- SiemensDevice.Siemens_PLC_S7.WriteClass<DL_Finish_DB>(FinishData, 2361);
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.5", true);
- GVL_BigStation.Recipe2DosingStatus = 3;
- }
- if (GVL_BigStation.Recipe2DosingStatus == 3 && HKDevice.PlcRead.Recipe2DosingFinish == false)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.5", false);
- SiemensRecipeQueue2.TryDequeue(out code);
- RecipeExecuteComple.Add(SiemensRecipes.ElementAt(index));
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- GVL_BigStation.Recipe2DosingStatus = 0;
- MessageNotify.GetInstance.ShowRunLog($"配方2,配方编号:{code},托盘编号:{trayCode},,复位plc配料完成信号");
- }
- }
- }
- if (SiemensRecipeQueue3.Count > 0)
- {
- int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue3.ElementAt(0));
- if (index >= 0 && index < SiemensRecipes.Count)
- {
- string code = SiemensRecipes.ElementAt(index).RecipeCode;
- int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe3 && GVL_BigStation.Recipe3DosingStatus == 0 && Inplace)//配方3是否允许下发配发
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
- GVL_BigStation.DosingRecipe3Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
- GVL_BigStation.Recipe3DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- GVL_BigStation.DosingRecipe3Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", true);
- GVL_BigStation.Recipe3DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe3 && GVL_BigStation.Recipe3DosingStatus == 1)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},洗桶复位");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.5", false);
- StockBinParReset();
- GVL_BigStation.Recipe3DosingStatus = 2;
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- }
- if (HKDevice.PlcRead.Recipe3DosingFinish && GVL_BigStation.Recipe3DosingStatus == 2)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- GVL_BigStation.Recipe3DosingFinish = true;
- GVL_BigStation.Recipe3DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},配料完成");
- ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
- if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
- {
- FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
- FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
- FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
- for (int i = 0; i < FinishData.Material.Length; i++)
- {
- FinishData.Material[i] = new UDT1();
- }
- for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
- {
- FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
- FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
- FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
- }
- FinishData.Ask_For_Finish = true;
- double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe3Time).TotalSeconds;
- FinishData.ProcessTime = Convert.ToInt16(a);
- SiemensDevice.Siemens_PLC_S7.WriteClass<DL_Finish_DB>(FinishData, 2361);
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.6", true);
- GVL_BigStation.Recipe3DosingStatus = 3;
- }
- if (GVL_BigStation.Recipe3DosingStatus == 3 && HKDevice.PlcRead.Recipe3DosingFinish == false)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.6", false);
- SiemensRecipeQueue3.TryDequeue(out code);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- GVL_BigStation.Recipe3DosingStatus = 0;
- MessageNotify.GetInstance.ShowRunLog($"配方3,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
- }
- }
- }
- if (SiemensRecipeQueue4.Count > 0)
- {
- int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == SiemensRecipeQueue4.ElementAt(0));
- if (index >= 0 && index < SiemensRecipes.Count)
- {
- string code = SiemensRecipes.ElementAt(index).RecipeCode;
- int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
- bool Inplace = false;
- switch (trayCode)
- {
- case 1:
- Inplace = HKDevice.PlcRead.Tray1InPlace;
- break;
- case 2:
- Inplace = HKDevice.PlcRead.Tray2InPlace;
- break;
- case 3:
- Inplace = HKDevice.PlcRead.Tray3InPlace;
- break;
- case 4:
- Inplace = HKDevice.PlcRead.Tray4InPlace;
- break;
- case 5:
- Inplace = HKDevice.PlcRead.Tray5InPlace;
- break;
- default:
- break;
- }
- if (HKDevice.PlcRead.IsAllowIssueRecipe4 && GVL_BigStation.Recipe4DosingStatus == 0 && Inplace)//配方4是否允许下发配发
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
- GVL_BigStation.DosingRecipe4Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
- GVL_BigStation.Recipe4DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- GVL_BigStation.DosingRecipe4Time = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", true);
- GVL_BigStation.Recipe4DosingStatus = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (HKDevice.PlcRead.ReceiveFinishRecipe4 && GVL_BigStation.Recipe4DosingStatus == 1)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},洗桶复位");
- }
- GVL_BigStation.Recipe4DosingStatus = 2;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.6", false);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- }
- if (GVL_BigStation.Recipe4DosingStatus == 2 && HKDevice.PlcRead.Recipe4DosingFinish)
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- GVL_BigStation.Recipe4DosingFinish = true;
- GVL_BigStation.Recipe4DosingStatus = 3;
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},配料完成");
- ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
- if (SiemensDevice.IsConnected && !GVL_BigStation.IsUseLocalRecipe)
- {
- FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
- FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
- FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
- for (int i = 0; i < FinishData.Material.Length; i++)
- {
- FinishData.Material[i] = new UDT1();
- }
- for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
- {
- FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
- FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
- FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
- }
- FinishData.Ask_For_Finish = true;
- double a = DateTime.Now.Subtract(GVL_BigStation.DosingRecipe4Time).TotalSeconds;
- FinishData.ProcessTime = Convert.ToInt16(a);
- SiemensDevice.Siemens_PLC_S7.WriteClass<DL_Finish_DB>(FinishData, 2361);
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},配料完成,将信号反馈给西门子");
- }
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.7", true);
- GVL_BigStation.Recipe4DosingStatus = 3;
- }
- if (GVL_BigStation.Recipe4DosingStatus == 3 && HKDevice.PlcRead.Recipe4DosingFinish == false)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.7", false);
- SiemensRecipeQueue4.TryDequeue(out code);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- GVL_BigStation.Recipe4DosingStatus = 0;
- MessageNotify.GetInstance.ShowRunLog($"配方4,配方编号:{code},托盘编号:{trayCode},复位plc配料完成信号");
- }
- }
- }
- }
- /// <summary>
- /// 下发plc的配方数据复位
- /// </summary>
- private void StockBinParReset()
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBW2.0", 0);
- HKDevice.HK_PLC_S7.Write("DB99.DBW4.0", 0);
- for (int i = 0; i < 56; i++)
- {
- string address2 = "DB99.DBD" + (6 + 4 * i);
- HKDevice.HK_PLC_S7.Write(address2, 0);
- }
- }
- private void testRawMaterialNameData()
- {
- //RawMaterialsInfo = Json<RawMaterialData>.Data.RawMaterial;
- /*foreach (var material in RawMaterialsInfo)
- {
- if (!string.IsNullOrEmpty(material.RawMaterialName))
- {
- if (!RawMaterialsNamePos.ContainsKey(material.RawMaterialName))
- {
- RawMaterialsNamePos.Add(material.RawMaterialName, (short)material.RawMaterialLocation);
- }
- }
- }*/
- if (RawMaterialsNamePos.Count == 14)
- {
- for (int i = 0; i < typeof(StockBinName).GetProperties().Length; i++)
- {
- PropertyInfo pro = GVL_BigStation.stockBinName.GetType().GetProperty(typeof(StockBinName).GetProperties()[i].Name);
- RawMaterialsNamePos[i + 1] = pro.GetValue(GVL_BigStation.stockBinName, null).ToString();
- }
- }
- else
- {
- RawMaterialsNamePos.TryAdd(1, GVL_BigStation.stockBinName.RawMaterialName1);
- RawMaterialsNamePos.TryAdd(2, GVL_BigStation.stockBinName.RawMaterialName2);
- RawMaterialsNamePos.TryAdd(3, GVL_BigStation.stockBinName.RawMaterialName3);
- RawMaterialsNamePos.TryAdd(4, GVL_BigStation.stockBinName.RawMaterialName4);
- RawMaterialsNamePos.TryAdd(5, GVL_BigStation.stockBinName.RawMaterialName5);
- RawMaterialsNamePos.TryAdd(6, GVL_BigStation.stockBinName.RawMaterialName6);
- RawMaterialsNamePos.TryAdd(7, GVL_BigStation.stockBinName.RawMaterialName7);
- RawMaterialsNamePos.TryAdd(8, GVL_BigStation.stockBinName.RawMaterialName8);
- RawMaterialsNamePos.TryAdd(9, GVL_BigStation.stockBinName.RawMaterialName9);
- RawMaterialsNamePos.TryAdd(10, GVL_BigStation.stockBinName.RawMaterialName10);
- RawMaterialsNamePos.TryAdd(11, GVL_BigStation.stockBinName.RawMaterialName11);
- RawMaterialsNamePos.TryAdd(12, GVL_BigStation.stockBinName.RawMaterialName12);
- RawMaterialsNamePos.TryAdd(13, GVL_BigStation.stockBinName.RawMaterialName13);
- RawMaterialsNamePos.TryAdd(14, GVL_BigStation.stockBinName.RawMaterialName14);
- foreach (var item in RawMaterialsNamePos)
- {
- HardWareRawMaterialInfo.Add(new RawMaterial() { RawMaterialCount = HardWareRawMaterialInfo.Count + 1, RawMaterialLocation = item.Key, RawMaterialName = item.Value, RawMaterialChineseName = "" });
- }
- }
- foreach (var item in RawMaterialsNamePos)
- {
- int num = Array.FindIndex(Json<BomMaterial>.Data.RawMaterials.ToArray(), p => p.RawMaterialName == item.Value);
- int index = Array.FindIndex(HardWareRawMaterialInfo.ToArray(), p => p.RawMaterialLocation == item.Key);
- if (index == -1)
- {
- HardWareRawMaterialInfo.Clear();
- }
- else if (num >= 0 && index >= 0)
- {
- string name = Json<BomMaterial>.Data.RawMaterials.ElementAt(num).RawMaterialChineseName;
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialLocation = item.Key;
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialName = item.Value;
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialChineseName = name;
- }
- else if (num == -1)
- {
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialLocation = item.Key;
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialName = "";
- HardWareRawMaterialInfo.ElementAt(index).RawMaterialChineseName = "";
- }
- }
-
- RawMaterialsInfo = HardWareRawMaterialInfo;
- }
- /// <summary>
- /// MES的物料名称和物料编码对应
- /// </summary>
- public void RawMaterialNameWithCode()
- {
- GVL_BigStation.RawMaterialsNameCode.Add("0001", "色拉油");
- GVL_BigStation.RawMaterialsNameCode.Add("0002", "一级菜油");
- GVL_BigStation.RawMaterialsNameCode.Add("0003", "菜籽油");
- GVL_BigStation.RawMaterialsNameCode.Add("0004", "青花椒油");
- GVL_BigStation.RawMaterialsNameCode.Add("0005", "卤牛肉丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0006", "冻鸡肉丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0007", "香菇丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0008", "高水分糍粑海椒");
- GVL_BigStation.RawMaterialsNameCode.Add("0009", "低水分糍粑海椒");
- GVL_BigStation.RawMaterialsNameCode.Add("0010", "辣豆瓣");
- GVL_BigStation.RawMaterialsNameCode.Add("0011", "整豆豉");
- GVL_BigStation.RawMaterialsNameCode.Add("0012", "豆豉细粒");
- GVL_BigStation.RawMaterialsNameCode.Add("0013", "卤黄豆");
- GVL_BigStation.RawMaterialsNameCode.Add("0014", "野山椒粒");
- GVL_BigStation.RawMaterialsNameCode.Add("0015", "竹笋丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0016", "香辣酱辣椒酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0017", "芽菜粒");
- GVL_BigStation.RawMaterialsNameCode.Add("0018", "榨菜丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0019", "盐菜");
- GVL_BigStation.RawMaterialsNameCode.Add("0020", "洋葱丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0021", "番茄酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0022", "甜豆瓣");
- GVL_BigStation.RawMaterialsNameCode.Add("0023", "甜面酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0024", "芝麻酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0025", "炸花生");
- GVL_BigStation.RawMaterialsNameCode.Add("0026", "盐渍青椒丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0027", "备料剁红椒");
- GVL_BigStation.RawMaterialsNameCode.Add("0028", "萝卜丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0029", "油芝麻");
- GVL_BigStation.RawMaterialsNameCode.Add("0030", "生姜");
- GVL_BigStation.RawMaterialsNameCode.Add("0031", "大蒜");
- GVL_BigStation.RawMaterialsNameCode.Add("0032", "榨菜酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0033", "炸碗豆");
- GVL_BigStation.RawMaterialsNameCode.Add("0034", "大头菜丁");
- GVL_BigStation.RawMaterialsNameCode.Add("0035", "酱油");
- GVL_BigStation.RawMaterialsNameCode.Add("0036", "I+G");
- GVL_BigStation.RawMaterialsNameCode.Add("0037", "味精");
- GVL_BigStation.RawMaterialsNameCode.Add("0038", "白糖");
- GVL_BigStation.RawMaterialsNameCode.Add("0039", "食盐");
- GVL_BigStation.RawMaterialsNameCode.Add("0040", "花椒酱");
- GVL_BigStation.RawMaterialsNameCode.Add("0041", "调味膏2");
- GVL_BigStation.RawMaterialsNameCode.Add("0042", "调味膏5");
- GVL_BigStation.RawMaterialsNameCode.Add("0043", "十三香调味膏");
- GVL_BigStation.RawMaterialsNameCode.Add("0044", "酱香膏");
- GVL_BigStation.RawMaterialsNameCode.Add("0045", "芽菜香料粉");
- GVL_BigStation.RawMaterialsNameCode.Add("0046", "香料A");
- GVL_BigStation.RawMaterialsNameCode.Add("0047", "香料D");
- GVL_BigStation.RawMaterialsNameCode.Add("0048", "猪肉精膏");
- GVL_BigStation.RawMaterialsNameCode.Add("0049", "调味膏3");
- GVL_BigStation.RawMaterialsNameCode.Add("0050", "柠檬酸粉");
- GVL_BigStation.RawMaterialsNameCode.Add("0051", "辣椒红");
- GVL_BigStation.RawMaterialsNameCode.Add("0052", "辣椒油树脂");
- GVL_BigStation.RawMaterialsNameCode.Add("0053", "水态混和酸");
- GVL_BigStation.RawMaterialsNameCode.Add("0054", "加水稀释后防腐剂");
- GVL_BigStation.RawMaterialsNameCode.Add("0055", "异维C钠粉");
- GVL_BigStation.RawMaterialsNameCode.Add("0056", "琼脂粉");
- GVL_BigStation.RawMaterialsNameCode.Add("0057", "香葱油");
- GVL_BigStation.RawMaterialsNameCode.Add("0058", "水态甜味剂");
- GVL_BigStation.RawMaterialsNameCode.Add("0059", "孜然粉");
- GVL_BigStation.RawMaterialsNameCode.Add("0060", "孜然油");
- }
- /// <summary>
- /// 设备连接 西门子和海科PLC
- /// </summary>
- public void DeviceConnectInit()
- {
- GVL_BigStation.IsAllowHKPlcConnect = ConfigurationManager.AppSettings["HKPlc_Connect"].ToLower() == "true" ? true : false;
- GVL_BigStation.IsAllowSiemensConnect = ConfigurationManager.AppSettings["Siemens_Connect"].ToLower() == "true" ? true : false;
- try
- {
- if (GVL_BigStation.IsAllowHKPlcConnect)
- {
- HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71500, HK_PLC_IP);
- }
- }
- catch (Exception ex)
- {
- MessageNotify.GetInstance.ShowRunLog("海科plc连接失败,等待重新连接");
- }
- finally
- {
- HKDevice.Init();
- MessageNotify.GetInstance.ShowRunLog("海科plc初始化");
- if (HKDevice.IsConnected && GVL_BigStation.IsAllowHKPlcConnect)
- {
- MessageNotify.GetInstance.ShowRunLog("海科plc连接成功");
- }
- }
- try
- {
- if (GVL_BigStation.IsAllowSiemensConnect)
- {
- SiemensDevice.Siemens_PLC_S7.Connect(S7.Net.CpuType.S71500, Siemens_PLC_IP);
- }
- }
- catch (Exception ex)
- {
- MessageNotify.GetInstance.ShowRunLog("西门子plc连接失败,等待重新连接");
- }
- finally
- {
- SiemensDevice.Init();
- MessageNotify.GetInstance.ShowRunLog("西门子plc初始化");
- if (SiemensDevice.IsConnected && GVL_BigStation.IsAllowSiemensConnect)
- {
- MessageNotify.GetInstance.ShowRunLog("西门子plc连接成功");
- }
- }
- }
-
- public void ThreadInit()
- {
- ThreadManage.GetInstance().StartLong(new Action(() =>
- {
- if (!HKDevice.IsConnected && GVL_BigStation.IsAllowHKPlcConnect)
- {
- HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71500, HK_PLC_IP);
- MessageNotify.GetInstance.ShowRunLog("海科plc重新连接成功");
- }
- if (!SiemensDevice.IsConnected && GVL_BigStation.IsAllowSiemensConnect)
- {
- SiemensDevice.Siemens_PLC_S7.Connect(S7.Net.CpuType.S71500, Siemens_PLC_IP);
- MessageNotify.GetInstance.ShowRunLog("西门子plc重新连接");
- }
- Thread.Sleep(10);
- }), "西门子和海科PLC重新连接", true);
-
- ThreadManage.GetInstance().StartLong(new Action(() =>
- {
- GVL_BigStation.HeartBeatToPlc = !GVL_BigStation.HeartBeatToPlc;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.0", GVL_BigStation.HeartBeatToPlc);
- GVL_BigStation.HeartBeatFromPlc = HKDevice.PlcRead.HeartBeat;//读取plc心跳
- if (HKDevice.IsConnected)
- {
- if (GVL_BigStation.AGVPutTray.GetBitValue(1))
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", true);
- }
- else
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.7", false);
- }
- if (GVL_BigStation.AGVPutTray.GetBitValue(2))
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", true);
- }
- else
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.0", false);
- }
- if (GVL_BigStation.AGVPutTray.GetBitValue(3))
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", true);
- }
- else
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.1", false);
- }
- if (GVL_BigStation.AGVPutTray.GetBitValue(4))
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", true);
- }
- else
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.2", false);
- }
- if (GVL_BigStation.AGVPutTray.GetBitValue(5))
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", true);
- }
- else
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX1.3", false);
- }
- GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(1, HKDevice.PlcRead.Tray1Sensor);
- GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(2, HKDevice.PlcRead.Tray2Sensor);
- GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(3, HKDevice.PlcRead.Tray3Sensor);
- GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(4, HKDevice.PlcRead.Tray4Sensor);
- GVL_BigStation.TraySensor = GVL_BigStation.TraySensor.SetBitValue(5, HKDevice.PlcRead.Tray5Sensor);
- GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(1, !HKDevice.PlcRead.Tray1Cylinder);
- GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(2, !HKDevice.PlcRead.Tray2Cylinder);
- GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(3, !HKDevice.PlcRead.Tray3Cylinder);
- GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(4, !HKDevice.PlcRead.Tray4Cylinder);
- GVL_BigStation.TrayCylinder = GVL_BigStation.TrayCylinder.SetBitValue(5, !HKDevice.PlcRead.Tray5Cylinder);
- if (HKDevice.PlcRead.IsAllowIssueRecipe1 || HKDevice.PlcRead.IsAllowIssueRecipe2 || HKDevice.PlcRead.IsAllowIssueRecipe3 || HKDevice.PlcRead.IsAllowIssueRecipe4)
- {
- GVL_BigStation.Order_Request = true;
- }
- }
- if (SiemensDevice.IsConnected)
- {
- GVL_BigStation.AGVPutTray = SiemensDevice.DL_Status.AGV_Put_Done;
- GVL_BigStation.AGVGetTray = SiemensDevice.DL_Status.AGV_Get_Done;
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW30", GVL_BigStation.TraySensor);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW32", GVL_BigStation.TrayCylinder);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBW34", (ushort)GVL_BigStation.TrayEnable);
- }
- Thread.Sleep(10);
- }), "海科plc和西门子数据交互", true);
- ThreadManage.GetInstance().StartLong(new Action(() =>
- {
- testRawMaterialNameData();//自定义料仓名称
- if (GVL_BigStation.Order_Cancel)
- {
- Order_Cancel();
- }
- else
- {
- /*if (GVL_BigStation.IsUseLocalRecipe)
- {
- LocalRecipeRecevice();
- LocalRecipeDosing();
- }
- else
- {*/
- ReceviceData();
- RecipeInfoToHKPLC();
- /* }*/
- }
- Thread.Sleep(10);
- }), "配方数据执行流程", true);
- }
- /// <summary>
- /// 初始化变量复位
- /// </summary>
- public void VarResetInit()
- {
- LocalRecipeQueue1.Clear();
- LocalRecipeQueue2.Clear();
- LocalRecipeQueue3.Clear();
- LocalRecipeQueue4.Clear();
- SiemensRecipeQueue1.Clear();
- SiemensRecipeQueue2.Clear();
- SiemensRecipeQueue3.Clear();
- SiemensRecipeQueue4.Clear();
- }
- public void RecipeDosing()
- {
- GVL_BigStation.AllowIssueRecipe[0] = HKDevice.PlcRead.IsAllowIssueRecipe1;
- GVL_BigStation.AllowIssueRecipe[1] = HKDevice.PlcRead.IsAllowIssueRecipe2;
- GVL_BigStation.AllowIssueRecipe[2] = HKDevice.PlcRead.IsAllowIssueRecipe3;
- GVL_BigStation.AllowIssueRecipe[3] = HKDevice.PlcRead.IsAllowIssueRecipe4;
- GVL_BigStation.ReceviceFinishRecipe[0] = HKDevice.PlcRead.ReceiveFinishRecipe1;
- GVL_BigStation.ReceviceFinishRecipe[1] = HKDevice.PlcRead.ReceiveFinishRecipe2;
- GVL_BigStation.ReceviceFinishRecipe[2] = HKDevice.PlcRead.ReceiveFinishRecipe3;
- GVL_BigStation.ReceviceFinishRecipe[3] = HKDevice.PlcRead.ReceiveFinishRecipe4;
- GVL_BigStation.DosingFinishRecipe[0] = HKDevice.PlcRead.Recipe1DosingFinish;
- GVL_BigStation.DosingFinishRecipe[1] = HKDevice.PlcRead.Recipe2DosingFinish;
- GVL_BigStation.DosingFinishRecipe[2] = HKDevice.PlcRead.Recipe3DosingFinish;
- GVL_BigStation.DosingFinishRecipe[3] = HKDevice.PlcRead.Recipe4DosingFinish;
- GVL_BigStation.IsTrayArrive[0] = HKDevice.PlcRead.Tray1InPlace;
- GVL_BigStation.IsTrayArrive[1] = HKDevice.PlcRead.Tray2InPlace;
- GVL_BigStation.IsTrayArrive[2] = HKDevice.PlcRead.Tray3InPlace;
- GVL_BigStation.IsTrayArrive[3] = HKDevice.PlcRead.Tray4InPlace;
- GVL_BigStation.IsTrayArrive[4] = HKDevice.PlcRead.Tray5InPlace;
- #region 接收配方
- SiemensRecipes = Json<RemoteRecipe>.Data.Recipes;
- if (SiemensRecipes.Count > 0)
- {
- foreach (var data in SiemensRecipes)
- {
- foreach (var item in SiemensRecipeQueue)
- {
- if (item.Value.Count == 0 && item.Key == data.TrayCode && GVL_BigStation.AllowIssueRecipe[item.Key - 1])
- {
- if (SiemensDevice.DL_Status is DL_Status_DB status)
- {
- switch (GVL_BigStation.SiemensSendRecipeStatus)
- {
- case 3:
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, data.RecipeCode, 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", true);
- MessageNotify.GetInstance.ShowRunLog($"配方1,发送配方编号和请求配料标志给西门子");
- GVL_BigStation.SiemensSendRecipeStatus = 4;
- break;
- case 4:
- if (SiemensDevice.DL_Status.Dosing_Start_ACK)
- {
- SiemensDevice.Siemens_PLC_S7.WriteString(2331, "", 10);
- SiemensDevice.Siemens_PLC_S7.Write("DB2331.DBX28.0", false);
- MessageNotify.GetInstance.ShowRunLog($"配方1,西门子确认开始配料");
- GVL_BigStation.SiemensSendRecipeStatus = 5;
- }
- break;
- case 5:
- if (SiemensDevice.DL_Status.Dosing_Start_ACK == false)
- {
- item.Value.Enqueue(data.RecipeCode);
- MessageNotify.GetInstance.ShowRunLog($"配方1,配方:{data.RecipeCode},加入队列");
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- }
- break;
- default:
- break;
- }
- }
- }
- }
- }
- }
- else
- {
- SiemensRecipeQueue.Clear();
- GVL_BigStation.BarrelWasherSign = false;
- for (int i = 0; i < GVL_BigStation.RecipeDosingStatus.Length; i++)
- {
- GVL_BigStation.RecipeDosingStatus[i] = 0;
- }
- }
- #endregion
- #region 取消配方
- if (GVL_BigStation.Order_Cancel) //订单取消
- {
- if (!string.IsNullOrEmpty(GVL_BigStation.Order_CancelRecipeCode))
- {
- string code = GVL_BigStation.Order_CancelRecipeCode;
- int index = Array.FindIndex(Json<RemoteRecipe>.Data.Recipes.ToArray(), p => p.RecipeCode == GVL_BigStation.Order_CancelRecipeCode);
- short TrayCode = 0;
- if (index >= 0)
- {
- TrayCode = (short)Json<RemoteRecipe>.Data.Recipes.ElementAt(index).TrayCode;
- }
- switch (GVL_BigStation.Order_CancelStep)
- {
- case 0:
- if (index == -1)
- {
- GVL_BigStation.Order_CancelStep = 10;
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 20;
- foreach (var item in SiemensRecipeQueue)
- {
- if (item.Value.Contains(code))
- {
- GVL_BigStation.Order_CancelStep = 30;
- }
- }
- }
- break;
- case 10:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 11;
- break;
- case 11:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- GVL_BigStation.Order_CancelStep = 12;
- }
- break;
- case 12:
- MessageNotify.GetInstance.ShowRunLog($"西门子取消订单,但未找到订单:{GVL_BigStation.Order_CancelRecipeCode}");
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- GVL_BigStation.Order_CancelStep = 0;
- break;
-
- case 20:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 21;
- break;
- case 21:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- GVL_BigStation.Order_CancelStep = 22;
- }
- break;
- case 22:
- GVL_BigStation.SiemensSendRecipeStatus = 0;
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- MessageNotify.GetInstance.ShowRunLog($"正在执行请求订单流程,配方还未到PLC,订单号:{GVL_BigStation.Order_CancelRecipeCode}");
- GVL_BigStation.Order_Cancel = false;
- GVL_BigStation.Order_CancelRecipeCode = "";
- GVL_BigStation.Order_CancelStep = 0;
- break;
-
- case 30:
- foreach (var item in SiemensRecipeQueue)
- {
- if (item.Value.Contains(code))
- {
- if (GVL_BigStation.RecipeDosingStatus[item.Key - 1] != 0)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX230.0", true);
- HKDevice.HK_PLC_S7.Write("DB99.DBW232", (short)TrayCode);
- GVL_BigStation.RecipeDosingStatus[item.Key - 1] = 0;
- item.Value.TryDequeue(out code);
- GVL_BigStation.Order_CancelStep = 32;
- MessageNotify.GetInstance.ShowRunLog($"PLC正在执行配料流程,取消订单:{code}");
- }
- else
- {
- GVL_BigStation.Order_CancelStep = 32;
- MessageNotify.GetInstance.ShowRunLog($"AGV未到达工站前,未给plc下发配方,取消订单:{code}");
- }
- }
- }
- break;
- case 32:
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", true);
- GVL_BigStation.Order_CancelStep = 33;
- break;
- case 33:
- if (SiemensDevice.Siemens_PLC_S7.Read<bool>("DB2301.DBX320.2") == false)
- {
- SiemensDevice.Siemens_PLC_S7.Write("DB2301.DBX330.1", false);
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);
- });
- GVL_BigStation.Order_CancelStep = 0;
- MessageNotify.GetInstance.ShowRunLog($"队列1,西门子取消订单完成,订单号:{code}");
- }
- break;
- default:
- break;
- }
- }
- }
- #endregion
- #region 配料
- foreach (var data in SiemensRecipeQueue)
- {
- int index = Array.FindIndex(SiemensRecipes.ToArray(), p => p.RecipeCode == data.Value.ElementAt(0));
- if (index >= 0 && index < SiemensRecipes.Count)
- {
- string code = SiemensRecipes.ElementAt(index).RecipeCode;
- int trayCode = SiemensRecipes.ElementAt(index).TrayCode;
- if (GVL_BigStation.RecipeDosingStatus[data.Key] == 0 && GVL_BigStation.AllowIssueRecipe[data.Key] && GVL_BigStation.IsTrayArrive[trayCode - 1])//配方4是否允许下发配发
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- if (!GVL_BigStation.BarrelWasherSign)//其他配方在洗桶时,等待其他配方洗完,在发送数据
- {
- GVL_BigStation.BarrelWasherSign = true;
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", true);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},订单类型为洗桶");
-
- GVL_BigStation.RecipeDosingTime[data.Key] = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
- GVL_BigStation.RecipeDosingStatus[data.Key] = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- else
- {
- GVL_BigStation.RecipeDosingTime[data.Key] = DateTime.Now;
- HKDevice.WritePlcRecipeData(SiemensRecipes.ElementAt(index));
- HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
- GVL_BigStation.RecipeDosingStatus[data.Key] = 1;
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},下发完成");
- }
- }
- if (GVL_BigStation.RecipeDosingStatus[data.Key] == 1 && GVL_BigStation.ReceviceFinishRecipe[data.Key])
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- HKDevice.HK_PLC_S7.Write("DB99.DBX0.1", false);//洗桶
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},洗桶复位");
- }
- GVL_BigStation.RecipeDosingStatus[data.Key] = 2;
- HKDevice.HK_PLC_S7.Write($"DB99.DBX0.{2 + data.Key}", true);
- StockBinParReset();
- MessageNotify.GetInstance.ShowRunLog($"配方编号:{code},托盘编号:{trayCode},PLC接收配方完成");
- }
- if (GVL_BigStation.RecipeDosingStatus[data.Key] == 2 && GVL_BigStation.DosingFinishRecipe[data.Key])
- {
- if (SiemensRecipes.ElementAt(index).IsWashingBarrel)
- {
- GVL_BigStation.BarrelWasherSign = false;
- }
- MessageNotify.GetInstance.ShowRunLog($"配方状态:{code}配料完成");
- ReadStockBinDosingWeight(SiemensRecipes.ElementAt(index));
- if (SiemensDevice.IsConnected)
- {
- FinishData.Order_No = SiemensRecipes.ElementAt(index).RecipeCode;
- FinishData.Product_Code = SiemensRecipes.ElementAt(index).RecipeName;
- FinishData.job_No = (short)SiemensRecipes.ElementAt(index).TrayCode;
- for (int i = 0; i < FinishData.Material.Length; i++)
- {
- FinishData.Material[i] = new UDT1();
- }
- for (int i = 0; i < SiemensRecipes.ElementAt(index).RawMaterial.Count; i++)
- {
- FinishData.Material[i].Material_Name = SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialName;
- FinishData.Material[i].Material_BarrelNum = (short)SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).RawMaterialBarrelNum;
- FinishData.Material[i].Material_Laying_Off_Weight = Math.Abs(SiemensRecipes.ElementAt(index).RawMaterial.ElementAt(i).Laying_Off_Weight);
- MessageNotify.GetInstance.ShowRunLog($"配方{data.Key},配方编号:{code},托盘编号:{trayCode},原料名称:{FinishData.Material[i].Material_Name},原料桶号:{FinishData.Material[i].Material_BarrelNum},配料重量:{FinishData.Material[i].Material_Laying_Off_Weight}kg");
- }
- FinishData.Ask_For_Finish = true;
- double a = DateTime.Now.Subtract(GVL_BigStation.RecipeDosingTime[data.Key]).TotalSeconds;
- FinishData.ProcessTime = Convert.ToInt16(a);
- SiemensDevice.Siemens_PLC_S7.WriteClass<DL_Finish_DB>(FinishData, 2361);
- MessageNotify.GetInstance.ShowRunLog($"{code}配方配料完成,将信号反馈给西门子");
- }
- data.Value.TryDequeue(out code);
- if (!GVL_BigStation.IsUseLocalRecipe)
- {
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- }
- else
- {
- App.Current.Dispatcher.Invoke(() =>
- {
- Json<LocalRecipe>.Data.Recipes.RemoveAt(index);//制作完成,移除当前配方
- });
- }
- HKDevice.HK_PLC_S7.Write($"DB99.DBX1.{data.Key + 3}", true);
- GVL_BigStation.RecipeDosingStatus[data.Key] = 3;
- }
- if (GVL_BigStation.RecipeDosingStatus[data.Key] == 3 && GVL_BigStation.DosingFinishRecipe[data.Key] == false)
- {
- HKDevice.HK_PLC_S7.Write($"DB99.DBX1.{data.Key + 3}", false);
- GVL_BigStation.RecipeDosingStatus[data.Key] = 0;
- }
- }
- }
- #endregion
- }
- /// <summary>
- /// 读取配料完成时,每个料仓的配料重量
- /// </summary>
- /// <param name="recipes"></param>
- public void ReadStockBinDosingWeight(RecipeData recipes)
- {
- foreach (var item in recipes.RawMaterial)
- {
- if (item.RawMaterialLocation == 1)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin1ActualWeight;
- }
- else if (item.RawMaterialLocation == 2)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin2ActualWeight;
- }
- else if (item.RawMaterialLocation == 3)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin3ActualWeight;
- }
- else if (item.RawMaterialLocation == 4)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin4ActualWeight;
- }
- else if (item.RawMaterialLocation == 5)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin5ActualWeight;
- }
- else if (item.RawMaterialLocation == 6)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin6ActualWeight;
- }
- else if (item.RawMaterialLocation == 7)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin7ActualWeight;
- }
- else if (item.RawMaterialLocation == 8)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin8ActualWeight;
- }
- else if (item.RawMaterialLocation == 9)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin9ActualWeight;
- }
- else if (item.RawMaterialLocation == 10)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin10ActualWeight;
- }
- else if (item.RawMaterialLocation == 11)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin11ActualWeight;
- }
- else if (item.RawMaterialLocation == 12)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin12ActualWeight;
- }
- else if (item.RawMaterialLocation == 13)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin13ActualWeight;
- }
- else if (item.RawMaterialLocation == 14)
- {
- item.Laying_Off_Weight = HKDevice.PlcRead.StockBin14ActualWeight;
- }
- }
- }
- }
- }
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