BPASmartClient/BPASmartClient.JXJFoodBigStation/Model/ProcessControl.cs

using BPASmartClient.CustomResource.Pages.Model;
using BPASmartClient.Helper;
using BPASmartClient.JXJFoodBigStation.Model.HK_PLC;
using BPASmartClient.JXJFoodBigStation.Model.Siemens;
using BPASmartClient.Modbus;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Collections.ObjectModel;
using System.Configuration;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;

namespace BPASmartClient.JXJFoodBigStation.Model
{
    public class ProcessControl
    {
        private volatile static ProcessControl _Instance;
        public static ProcessControl GetInstance => _Instance ?? (_Instance = new ProcessControl());
        private ProcessControl() { }

        
        public SiemensDeviceStatus SiemensDevice = new SiemensDeviceStatus();
        public HKDeviceStatus HKDevice = new HKDeviceStatus();
        GVL_BigStation BigStation = new GVL_BigStation();

        /// <summary>
        /// 配方数据
        /// </summary>
        public ObservableCollection<RecipeData> RemoteRecipes = new ObservableCollection<RecipeData>();
        /// <summary>
        /// 配方数据
        /// </summary>
        public ObservableCollection<RecipeData> IssuedComplete = new ObservableCollection<RecipeData>();
        /// <summary>
        /// 原料的名称和料仓的位置对应
        /// </summary>
        public Dictionary<string, short> RawMaterialsNamePos = new Dictionary<string, short>();
        /// <summary>
        /// 配方队列
        /// </summary>
        public ConcurrentQueue<string> RecipeQueue = new ConcurrentQueue<string>();
        /// <summary>
        /// AGV到达工站队列
        /// </summary>
        public ConcurrentQueue<string> AGVToWorkStationQueue = new ConcurrentQueue<string>();
        /// <summary>
        /// 接收原料数据
        /// </summary>
        public RecipeRawMaterial RawMaterial;
        public void Init()
        {
            ActionManage.GetInstance.Register(new Action<object>((res) =>
            {
                ObservableCollection<RawMaterial> RawMaterials = new ObservableCollection<RawMaterial>();
                if (SiemensDevice.IsConnected)
                {
                    if (res != null && res is DL_Start_DB recipe)
                    {
                        RawMaterials.Clear();
                        for (int i = 0; i < 15; i++)
                        {
                            if (RawMaterialsNamePos.ContainsKey(recipe.RecipeName))
                            {
                                RawMaterials.Add(new RawMaterial()
                                {
                                    RawMaterialName = recipe.Material[i].Material_Name,
                                    RawMaterialBarrelNum = recipe.Material[i].Material_BarrelNum,
                                    RawMaterialWeight = recipe.Material[i].Material_Weight,
                                    RawMaterialLocation = (int)RawMaterialsNamePos[recipe.Material[i].Material_Name]
                                }); 
                            }
                            else
                            {
                                //报警，配方的原料名称下发和设备不一致
                            }
                        }
                        Json<RemoteRecipe>.Data.Recipes.Add(new RecipeData()    
                        {
                            RecipeName = recipe.RecipeName,
                            RecipeCode = recipe.RecipeCode,
                            RawMaterial = RawMaterials,
                            TrayCode = recipe.TrayCode
                        });
                    }
                }
            }), "SiemensSendRecipe", true);
            string HK_PLC_IP = ConfigurationManager.AppSettings["HKPlc_IP"];
            string Siemens_PLC_IP = ConfigurationManager.AppSettings["Siemens_IP"];
            try
            {
                //HKDevice.HK_PLC_S7.Connect(S7.Net.CpuType.S71500, HK_PLC_IP);
                //SiemensDevice.Siemens_PLC_S7.Connect(S7.Net.CpuType.S71500, Siemens_PLC_IP);
                if (HKDevice.IsConnected)
                {
                    HKDevice.Init();
                }
                if (SiemensDevice.IsConnected)
                {
                    SiemensDevice.Init();
                }
            }
            catch (Exception ex)
            {

            }
            RecipeQueue.Clear();
            //Json<RemoteRecipeDataColl>.Data.Recipes = TestData.GetInstance.Recipes;//添加测试数据
            ThreadManage.GetInstance().StartLong(new Action(() =>
            {
                ReadPLCDeviceInfo(); 
                ReceviceData();
                RecipeInfoToHKPLC();
                Thread.Sleep(10);
            }), "流程处理", true);
            ThreadManage.GetInstance().StartLong(new Action(() =>
            {
                if (HKDevice.IsConnected && SiemensDevice.IsConnected)
                {
                    AgvGetInOut();
                }
                Thread.Sleep(10);
            }), "AGV进站送取货", true);
            ThreadManage.GetInstance().StartLong(new Action(() =>
            {
                ReadSiemensCommData();
                ReadHKPLCCommData();
                Thread.Sleep(10);
            }), "读取西门子和海科PLC的数据", true);
        }
        /// <summary>
        /// AGV送货
        /// </summary>
        /// <param name="bitNum"></param>
        private void AGV_Delivery(int bitNum)
        {
            if ((ReadSiemens("M4002." + bitNum) is bool) && BigStation.AgvDeliveryPosition == 0)
            {
                BigStation.AgvDeliveryPosition = 1;
                WriteHKPLC("M4002." + bitNum, true);
                WriteSiemens("M4002." + bitNum, false);
            }
            else if (ReadHK("M5002." + bitNum) is bool && BigStation.AgvDeliveryPosition == 1)
            {
                BigStation.AgvDeliveryPosition = 2;
                WriteSiemens("M5002." + bitNum, true);
                WriteHKPLC("M5002." + bitNum, false);
            }
            else if (ReadSiemens("M4004." + bitNum) is bool && BigStation.AgvDeliveryPosition == 2)
            {
                BigStation.AgvDeliveryPosition = 3;
                WriteHKPLC("M4004." + bitNum, true);
                WriteSiemens("M4004." + bitNum, false);
            }
            else if (ReadHK("M5004." + bitNum) is bool && BigStation.AgvDeliveryPosition == 3)
            {
                BigStation.AgvDeliveryPosition = 4;
                WriteSiemens("M5004." + bitNum, true);
                WriteHKPLC("M5004." + bitNum, false);
            }
            else if (ReadSiemens("M4005." + bitNum) is bool && BigStation.AgvDeliveryPosition == 4)
            {
                BigStation.AgvDeliveryPosition = 5;
                WriteHKPLC("M4005." + bitNum, true);
                WriteSiemens("M4005." + bitNum, false);
            }
            else if (ReadHK("M5005." + bitNum) is bool && BigStation.AgvDeliveryPosition == 5)
            {
                WriteSiemens("M5005." + bitNum, true);
                WriteHKPLC("M5005." + bitNum, false);
            }
        }
        /// <summary>
        /// AGV取货
        /// </summary>
        /// <param name="bitNum"></param>
        private void AGV_Pick(int bitNum)
        {
            if (ReadSiemens("M4003" + bitNum) is bool && BigStation.AgvPickUpPosition == 0)
            {
                BigStation.AgvPickUpPosition = 1;
                WriteHKPLC("M4003." + bitNum, true);
                WriteSiemens("M4003." + bitNum, false);
            }
            if (ReadHK("M5003" + bitNum) is bool && BigStation.AgvPickUpPosition == 1)
            {
                BigStation.AgvPickUpPosition = 2;
                WriteSiemens("M5003" + bitNum, true);
                WriteHKPLC("M5003" + bitNum, false);
            }
            if (ReadSiemens("M4006." + bitNum) is bool && BigStation.AgvPickUpPosition == 2)
            {
                BigStation.AgvPickUpPosition = 3;
                WriteHKPLC("M4006." + bitNum, true);
                WriteSiemens("M4006." + bitNum, false);
            }
            if (ReadHK("M5006." + bitNum) is bool && BigStation.AgvPickUpPosition == 3)
            {
                WriteSiemens("M5006." + bitNum, true);
                WriteHKPLC("M5006." + bitNum, false);
            }
        }
        /// <summary>
        /// AGV进站送货
        /// </summary>
        private void AgvGetInOut()
        {
            //获取工位上是否有小车
            SiemensDevice.Siemens_PLC_S7.Write<bool>(SiemensCommAddress.StationIsExistCar, (bool)
                      HKDevice.HK_PLC_S7.Read<bool>("M4007.0"));
            //检测AGV到站信号
            if (AGVToWorkStationQueue.Count > 0)
            {
                int index = Array.FindIndex(RemoteRecipes.ToArray(), p => p.RecipeCode == AGVToWorkStationQueue.ElementAt(0));
                int TrayLocation = RemoteRecipes.ElementAt(index).TrayCode;//根据配方编号，找到托盘的ID 托盘ID1-6
                string RecipeCode = (string)RemoteRecipes.ElementAt(index).RecipeCode;
                if (TrayLocation > 0 && TrayLocation < 7)
                {
                    AGV_Delivery(TrayLocation - 1);
                    if (BigStation.AgvDeliveryPosition == 5)
                    {
                        BigStation.AgvDeliveryPosition = 0;
                    }
                    AGV_Pick(TrayLocation - 1);
                    if (BigStation.AgvPickUpPosition == 3)
                    {
                        BigStation.AgvPickUpPosition = 0;
                        AGVToWorkStationQueue.TryDequeue(out RecipeCode);
                    }
                }
            }
        }
        private void ReceviceData()
        {
            if (!BigStation.IsAllowManual && RemoteRecipes.Count == 0)//一个配方执行完成后，再获取配方数据
            {
                RemoteRecipes = Json<RemoteRecipe>.Data.Recipes;
            }
            else if (BigStation.IsAllowManual && RemoteRecipes.Count == 0)
            {
                RemoteRecipes = Json<LocalRecipeDataColl>.Data.Recipes;
            }
            if (RemoteRecipes.Count > 0)
            {
                foreach (var data in RemoteRecipes)
                {
                    if (!(RecipeQueue.Contains(data.RecipeCode)))
                        RecipeQueue.Enqueue(data.RecipeCode);
                }
            }
            else 
            {
                RecipeQueue.Clear();
                BigStation.RecipeDosingStatus = 0;
            }
        }
        private void RecipeInfoToHKPLC()
        {
            if (RecipeQueue.Count > 0)
            {
                int index = Array.FindIndex(RemoteRecipes.ToArray(), p => p.RecipeCode == RecipeQueue.ElementAt(0));
                if (index >= 0 && index < RemoteRecipes.Count)
                {
                    string code = RemoteRecipes.ElementAt(index).RecipeCode;
                    int trayCode = RemoteRecipes.ElementAt(index).TrayCode;
                    if (RTrig.GetInstance("M5001.0").Start(HKDevice.HK_PLC_S7.Read<bool>("M5001.0")) && BigStation.RecipeDosingStatus == 0)//配方1是否允许下发配发
                    {
                        HKDevice.StockBinPar(RemoteRecipes.ElementAt(index));
                        HKDevice.HK_PLC_S7.Write<bool>("M4001.0", true);//配发下发完成，to plc
                        HKDevice.HK_PLC_S7.Write<bool>("M5001.0", false);//复位允许下发配方1信号
                        BigStation.RecipeDosingStatus = 1;
                        MessageLog.GetInstance.ShowRunLog($"配方状态：{code}下发完成");
                    }
                    if (HKDevice.HK_PLC_S7.Read<bool>("M5001.4") && BigStation.RecipeDosingStatus == 1)
                    {
                        BigStation.RecipeDosingStatus = 2;
                        HKDevice.HK_PLC_S7.Write<bool>("M5001.4", false);//
                        MessageLog.GetInstance.ShowRunLog($"配方状态：{code}配方配料");
                    }
                    if (BigStation.RecipeDosingStatus == 2)
                    {
                        for (int i = 0; i < 12; i++)
                        {
                            if (i >= 0 && i < 8)
                            {
                                if (HKDevice.HK_PLC_S7.Read<bool>("M5008." + (i)))//根据配料完成信号，
                                {
                                    int a = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == (i+1));
                                    if (a >= 0)
                                    {
                                        int barrelNum = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(a).RawMaterialBarrelNum;
                                        string address = "MD" + 5060 + i * 4 + (barrelNum - 1) * 48;
                                        RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(a).Laying_Off_Weight = HKDevice.HK_PLC_S7.Read<float>(address);//料仓配料完成后的出料重量
                                    }
                                }
                            }
                            else
                            {
                                if (HKDevice.HK_PLC_S7.Read<bool>("M5009." + (i - 8)))
                                {
                                    int a = Array.FindIndex(RemoteRecipes.ElementAt(index).RawMaterial.ToArray(), p => p.RawMaterialLocation == i);
                                    if (a >= 0)
                                    {
                                        int barrelNum = RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(a).RawMaterialBarrelNum;
                                        string address = "MD" + 5060 + i * 4 + (barrelNum - 1) * 48;
                                        RemoteRecipes.ElementAt(index).RawMaterial.ElementAt(a).Laying_Off_Weight = HKDevice.HK_PLC_S7.Read<float>(address);
                                    }
                                }
                            }
                        }
                        if (RTrig.GetInstance("StockState").Start(HKDevice.HK_PLC_S7.Read<bool>("M5007.0")))
                        {
                            BigStation.RecipeDosingStatus = 3;
                            MessageLog.GetInstance.ShowRunLog($"配方状态：{code}配料完成");
                            HKDevice.HK_PLC_S7.Write<bool>("M5007.0",false);
                            RecipeQueue.TryDequeue(out code);
                            IssuedComplete.Add(RemoteRecipes.ElementAt(index));//将该配方添加到下
                            if (!BigStation.IsAllowManual)
                            {
                                Json<RemoteRecipe>.Data.Recipes.RemoveAt(index);//制作完成，移除当前配方
                            }
                            else
                            {
                                Json<LocalRecipeDataColl>.Data.Recipes.RemoveAt(index);//制作完成，移除当前配方
                            }
                            BigStation.RecipeDosingStatus = 0;
                        }
                    }
                }
            }
        }
        public ConcurrentDictionary<string, Object> ReadHKPLCData = new ConcurrentDictionary<string, object>();
        public ConcurrentDictionary<string, Object> ReadSiemensData = new ConcurrentDictionary<string, object>();


        private void ReadSiemensCommData()
        {
            if (SiemensDevice.IsConnected)
            {
                GetSiemensStatus("", new Action<object>((obj) =>
                {
                    if (obj is bool[] bools && bools.Length > 0)
                    {

                    }
                }));
            }
        }
        private void ReadHKPLCCommData()
        {
            if (HKDevice.IsConnected)
            {
                GetHKStatus("", new Action<object>((obj) =>
                {
                    if (obj is bool[] bools && bools.Length > 0)
                    {

                    }
                }));
            }
        }
        private void GetHKStatus(string key, Action<object> action)
        {
            if (ReadHKPLCData.ContainsKey(key))
            {
                if (ReadHKPLCData[key] != null)
                {
                    action?.Invoke(ReadHKPLCData[key]);
                }
            }
        }
        private void GetSiemensStatus(string key, Action<object> action)
        {

            if (ReadSiemensData.ContainsKey(key))
            {
                if (ReadSiemensData[key] != null)
                {
                    action?.Invoke(ReadSiemensData[key]);
                }
            }
        }
        private void WriteSiemens(string Address, object Value)
        {
            if (SiemensDevice.IsConnected)
            {
                SiemensDevice.Siemens_PLC_S7.Write<object>(Address, Value);
            }
        }
        private void WriteHKPLC(string Address, object Value)
        {
            HKDevice.HK_PLC_S7.Write<object>(Address, Value);
        }
        private object ReadSiemens(string Address)
        {
            if (SiemensDevice.IsConnected)
            {
                return SiemensDevice.Siemens_PLC_S7.Read<object>(Address);
            }
            else
            {
                return null;
            }
        }
        private bool[] ReadBoolsSiemens(int address, int count)
        {
            if (SiemensDevice.IsConnected)
            {
                return SiemensDevice.Siemens_PLC_S7.ReadBools(address, count);
            }
            else
            {
                return null;
            }
        }
        private object ReadHK(string Address)
        {
            if (HKDevice.IsConnected)
            {
                return HKDevice.HK_PLC_S7.Read<object>(Address);
            }
            else
            {
                return null;
            }
        }
        private bool[] ReadBoolsHK(int address, int count)
        {
            if (HKDevice.IsConnected)
            {
                return HKDevice.HK_PLC_S7.ReadBools(address, count);
            }
            else
            {
                return null;
            }
        }
        /// <summary>
        /// 获取料仓的原料名称和原料位置
        /// </summary>
        private void ReadPLCDeviceInfo() 
        {
            for (int i = 0; i < 12; i++)
            {
                string RawMaterialName = HKDevice.HK_PLC_S7.Read<string>("");
                short RawMaterialLocation = HKDevice.HK_PLC_S7.Read<short>("");
                if (RawMaterialsNamePos.ContainsKey(RawMaterialName))
                    RawMaterialsNamePos.Add(RawMaterialName, RawMaterialLocation);
            }
        }
    }
}