HBLConsole/HBLConsole.MORKS/Control_MORKS.cs

using BPA.Message;
using HBLConsole.Communication;
using HBLConsole.Factory;
using HBLConsole.Interface;
using HBLConsole.Model;
using HBLConsole.Service;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using BPA.Message.Enum;
using HBLConsole.GVL;
using BPA.Models;
using BPA.Message.IOT;
using HBLConsole.Abstract;

namespace HBLConsole.MORKS
{
    public class Control_MORKS : IControl
    {
        GVL_MORKS mORKS = new GVL_MORKS();
        Alarm alarm = new Alarm();
        HardwareStatus hardwareStatus = new HardwareStatus();

        public void Init()
        {
            ActionManage.GetInstance.Register(new Action(() => { WriteRecipeBoms(); }), "recipeBom");
            ActionManage.GetInstance.Register(new Action(() => { DeviceInit(); }), "InitCommand");
        }
        public void ConnectOk()
        {
            ReadData();
            Main();
            ResetProgram();
            ActionManage.GetInstance.Register(new Action(() =>
            {
                Random rd = new Random();
                ThreadManage.GetInstance.StartLong(new Action(() =>
                {
                    int NoodleLoc = rd.Next(1, 6);
                    int BowlLoc = rd.Next(10, 11);
                    string guid = new Guid().ToString();

                    mORKS.RBTakeNoodleTask.Enqueue(new OrderLocInfo() { Loc = (ushort)NoodleLoc, SuborderId = guid });
                    MessageLog.GetInstance.Show($"添加订单：面条位置【{NoodleLoc}】");

                    mORKS.TakeBowlTask.Enqueue(new OrderLocInfo() { Loc = (ushort)BowlLoc, SuborderId = guid });
                    MessageLog.GetInstance.Show($"添加订单：碗位置【{BowlLoc}】");
                    Thread.Sleep(60000);
                }), "ForOrder");
            }), "EnableForOrder");

            ActionManage.GetInstance.Register(new Action(() =>
            {
                ThreadManage.GetInstance.StopTask("ForOrder", new Action(() =>
                 {
                     mORKS.RBTakeNoodleTask.Clear();
                     mORKS.TakeBowlTask.Clear();
                 }));
            }), "StopForOrder");

            MessageLog.GetInstance.Show("MORKS 设备初始化完成");
        }

        private void ResetProgram()
        {
            ThreadManage.GetInstance.StartLong(new Action(() =>
            {
                if (RTrig.GetInstance("ResetProgram").Start(DeviceData.Initing))
                {
                    ThreadManage.GetInstance.StopTask("MainTask", new Action(() =>
                    {
                        ThreadManage.GetInstance.StopTask("ReadPLCData", new Action(() =>
                        {
                            mORKS = null;
                            mORKS = new GVL_MORKS();
                            ActionManage.GetInstance.Send("ResetProgram");
                            ReadData();
                            Main();
                        }));
                    }));
                }

                Thread.Sleep(10);
            }), "ResetProgram");
        }

        /// <summary>
        /// 数据读取
        /// </summary>
        public void ReadData()
        {
            ThreadManage.GetInstance.StartLong(new Action(() =>
            {
                ModbusTcpHelper.GetInstance.Readbool(323, 3, new Action<bool[]>((bools) =>
            {
                mORKS.RobotTakeNoodle = bools[0];
                mORKS.RobotOutMeal = bools[1];
                mORKS.MoveTurntable = bools[2];
            }));

                ModbusTcpHelper.GetInstance.Readbool(1120, 16, new Action<bool[]>((bools) =>
                {
                    mORKS.InitComplete = bools[0];
                    mORKS.TakeBowlIdle = bools[1];
                    mORKS.TemperatureReached = bools[2];
                    mORKS.AllowFallNoodle = bools[3];
                    mORKS.RbTakeNoodleComplete = bools[4];
                    mORKS.RbFallNoodleComplete = bools[5];
                    mORKS.RbOutMealComplete = bools[6];
                    mORKS.RobotIdle = bools[7];
                    mORKS.TakeMealDetect = bools[8];
                    mORKS.MissingBowl = bools[9];
                    DeviceData.Initing = bools[10];
                    mORKS.TurntableLowerLimit = bools[11];
                    mORKS.MissingBowlSignal2 = bools[12];
                    mORKS.TurntableUpLimit = bools[13];
                    mORKS.TurntableMoveInPlace = bools[15];
                }));

                ModbusTcpHelper.GetInstance.Readbool(1136, 6, new Action<bool[]>((bools) =>
                {
                    for (int i = 0; i < 6; i++)
                    {
                        mORKS.NoodleCookerStatus[i] = bools[i];
                    }
                }));

                ModbusTcpHelper.GetInstance.Readbool(1144, 6, new Action<bool[]>((bools) =>
                {
                    for (int i = 0; i < 6; i++)
                    {
                        mORKS.CookNoodlesComplete[i] = bools[i];
                    }
                }));


                var ResLoc = ModbusTcpHelper.GetInstance.Read(286, ReadType.HoldingRegisters);
                if (ResLoc != null)
                {
                    if (ResLoc is ushort loc)
                    {
                        mORKS.TurntableFeedbackloc = loc;
                    }
                }

                Thread.Sleep(500);
            }), "ReadPLCData");
        }

        public void SimOrder<T>(T simOrder)
        {
            if (simOrder != null)
            {
                if (simOrder is List<ushort> locs)
                {
                    string subId = Guid.NewGuid().ToString();
                    foreach (var item in locs)
                    {
                        if (item >= 1 && item <= 5)
                        {
                            mORKS.RBTakeNoodleTask.Enqueue(new OrderLocInfo() { Loc = item, SuborderId = subId });
                            MessageLog.GetInstance.Show($"添加订单：面条位置【{item}】");
                        }
                        if (item >= 10 && item <= 11)
                        {
                            mORKS.TakeBowlTask.Enqueue(new OrderLocInfo() { Loc = item, SuborderId = subId });
                            MessageLog.GetInstance.Show($"添加订单：碗位置【{item}】");
                        }
                    }
                }
            }
        }

        /// <summary>
        /// IOT 广播消息命令
        /// </summary>
        public void IotBroadcast<T>(T broadcast)
        {
            if (broadcast != null && broadcast is IOTCommandModel iOTCommand)
            {
                MessageLog.GetInstance.Show($"IOT 广播消息命令 {iOTCommand.deviceName} 设备命令 {iOTCommand.CommandName} 控制变量{iOTCommand.CommandValue.Keys.First()}{iOTCommand.CommandValue[iOTCommand.CommandValue.Keys.First()]}");
                switch (iOTCommand.CommandName)
                {
                    case 0://控制类
                        if (iOTCommand.CommandValue != null)
                        {
                            if (iOTCommand.CommandValue.ContainsKey("order"))
                            {
                                List<ushort> vs = new List<ushort>();
                                vs.Add((ushort)(new Random().Next(1, 5)));
                                vs.Add(ushort.Parse(iOTCommand.CommandValue["order"]));
                                SimOrder(vs);
                            }
                            else if (iOTCommand.CommandValue.ContainsKey("init"))
                            {
                                DeviceInit();
                            }
                            else if (iOTCommand.CommandValue.ContainsKey("stop"))
                            {
                            }
                            else if (iOTCommand.CommandValue.ContainsKey("start"))
                            {
                            }
                        }
                        break;
                    case 1://设置属性

                        break;
                    case 2://通知消息

                        break;
                    default:
                        break;
                }
            }
        }

        int OrderCount = 0;

        /// <summary>
        /// 数据解析
        /// </summary>
        public void DataParse<T>(T order)
        {
            OrderCount++;
            MessageLog.GetInstance.Show($"接收到{OrderCount}次订单");
            if (order is MorkOrderPush morkOrderPush)
            {
                foreach (var item in morkOrderPush.GoodBatchings)
                {
                    var res = Json<BatchingInfoPar>.Data.orderMaterialDelivery?.BatchingInfo?.FirstOrDefault(p => p.BatchingId == item.BatchingId);
                    if (res != null)
                    {
                        if (ushort.TryParse(res.BatchingLoc, out ushort loc))
                        {
                            if (loc >= 1 && loc <= 5)
                            {
                                mORKS.RBTakeNoodleTask.Enqueue(new OrderLocInfo() { Loc = ushort.Parse(res.BatchingLoc), SuborderId = morkOrderPush.SuborderId, BatchingId = res.BatchingId });
                            }
                            else if (loc >= 10 && loc <= 11)
                            {
                                int index = 0;
                                if (Json<BatchingInfoPar>.Data.recipeBoms != null)
                                {
                                    index = Array.FindIndex(Json<BatchingInfoPar>.Data.recipeBoms?.RecipeIds.ToArray(), p => p.RecipeId == morkOrderPush.RecipeId);
                                    index++;
                                }
                                mORKS.TakeBowlTask.Enqueue(new OrderLocInfo()
                                {
                                    Loc = ushort.Parse(res.BatchingLoc),
                                    SuborderId = morkOrderPush.SuborderId,
                                    RecipeNumber = (index >= 1 && index <= 10) ? (ushort)index : (ushort)0
                                });
                            }
                        }
                    }
                }
            }

        }

        public void Main()
        {
            ThreadManage.GetInstance.StartLong(new Action(() =>
            {
                mORKS.AllowRun = mORKS.InitComplete;
                //mORKS.AllowRun = mORKS.InitComplete && mORKS.TemperatureReached;
                GeneralConfig.Healthy = true;
                //GeneralConfig.Healthy = mORKS.AllowRun;

                TakeBowlTask();

                TakeNoodleTask();

                OutNoodleTask();

                SingleDetect();

                TurntableControl();

                Thread.Sleep(100);

            }), "MainTask");
        }

        /// <summary>
        /// 取碗控制
        /// </summary>
        private void TakeBowlTask()
        {
            if (mORKS.AllowRun && mORKS.TakeBowlTask.Count > 0 && !mORKS.TakeBowlIdle && !mORKS.TakeBowlInterlock)
            {
                if (mORKS.TakeBowlTask.TryDequeue(out OrderLocInfo orderLocInfo))
                {
                    mORKS.TakeBowlId = orderLocInfo.SuborderId;
                    TakeBowlControl(orderLocInfo.Loc);
                    SetRecipeNumber(orderLocInfo.RecipeNumber);
                    SimpleFactory.GetInstance.OrderChanged(mORKS.TakeBowlId, ORDER_STATUS.COOKING);
                    MessageLog.GetInstance.Show($"订单【{ mORKS.TakeBowlId}】执行取碗控制,位置:[{orderLocInfo.Loc}]");
                }
                mORKS.TakeBowlInterlock = true;
            }
        }

        /// <summary>
        /// 转台控制
        /// </summary>
        private void TurntableControl()
        {
            if (mORKS.TurntableMoveInPlace && mORKS.InitComplete && !mORKS.AllowTakeNoodle && mORKS.RBTakeNoodleTask.Count > 0)
            {

                if (mORKS.TurntableLowerLimit)
                {
                    TurntableStart(mORKS.RBTakeNoodleTask.ElementAt(0).Loc);
                    mORKS.AllowTakeNoodle = true;
                    mORKS.TurntableLocLists.Clear();
                    MessageLog.GetInstance.Show("转台位置OK");
                    mORKS.IsNoodles = true;
                }
                else
                {
                    if (!mORKS.TurntableInterlock)
                    {
                        var result = Json<BatchingInfoPar>.Data.orderMaterialDelivery.BatchingInfo.Where(p => p.BatchingId == mORKS.RBTakeNoodleTask.ElementAt(0).BatchingId).ToList();
                        if (result != null)
                        {
                            foreach (var item in result)
                            {

                                if (ushort.TryParse(item.BatchingLoc, out ushort loc))
                                {
                                    if (mORKS.TurntableFeedbackloc != loc)
                                    {
                                        if (!mORKS.TurntableLocLists.Contains(loc))
                                        {
                                            TurntableStart(loc);
                                            MessageLog.GetInstance.Show("未检测到物料，启动转台查找");
                                            return;
                                        }
                                    }

                                }
                            }
                            mORKS.IsNoodles = false;
                            MessageLog.GetInstance.Show("转台位置缺少物料");
                        }
                    }
                }
            }



            #region 优化版本
            //if (mORKS.TurntableMoveInPlace && mORKS.InitComplete && !mORKS.AllowTakeNoodle && mORKS.RBTakeNoodleTask.Count > 0)
            //{
            //    var result = Json<BatchingInfoPar>.Data.orderMaterialDelivery.BatchingInfo.Where(p => p.BatchingId == mORKS.RBTakeNoodleTask.ElementAt(0).BatchingId).ToList();
            //    if (mORKS.TurntableLowerLimit)
            //    {
            //        if (mORKS.TurntableFeedbackloc == mORKS.RBTakeNoodleTask.ElementAt(0).Loc || (result?.Count > 0 && result?.Count == mORKS.TurntableLocLists.Count))
            //        {
            //            mORKS.TurntableLocLists.Clear();
            //            mORKS.AllowTakeNoodle = true;
            //            MessageLog.GetInstance.Show("转台位置OK,执行机器人取面");
            //        }
            //        else
            //        {
            //            if (!mORKS.TurntableInterlock)
            //            {
            //                TurntableStart(mORKS.RBTakeNoodleTask.ElementAt(0).Loc);
            //                MessageLog.GetInstance.Show($"有物料检测，反馈位置不同的转台启动控制，转台位置：[{mORKS.RBTakeNoodleTask.ElementAt(0).Loc}]");
            //            }
            //        }
            //    }
            //    else
            //    {
            //        if (!mORKS.TurntableInterlock)
            //        {
            //            if (result != null)
            //            {
            //                foreach (var item in result)
            //                {
            //                    if (ushort.TryParse(item.BatchingLoc, out ushort loc))
            //                    {
            //                        if (mORKS.TurntableFeedbackloc != loc && !mORKS.TurntableLocLists.Contains(loc))
            //                        {
            //                            TurntableStart(loc);
            //                            MessageLog.GetInstance.Show($"没有物料检测的启动转台控制,转台位置：[{loc}]");
            //                            break;
            //                        }
            //                        else if (mORKS.TurntableFeedbackloc == loc && !mORKS.TurntableLocLists.Contains(loc)) mORKS.TurntableLocLists.Add(loc);
            //                    }
            //                }
            //            }
            //        }

            //    }
            //}

            //转台到位检测
            if (RTrig.GetInstance("TurntableInPlace").Start(mORKS.TurntableMoveInPlace))
            {
                mORKS.TurntableInterlock = false;
            }
            #endregion



        }

        /// <summary>
        /// 取面任务
        /// </summary>
        private void TakeNoodleTask()
        {
            //取面控制
            if (mORKS.AllowRun && mORKS.RobotIdle && !mORKS.RobotTaskInterlock && mORKS.AllowTakeNoodle && mORKS.TurntableMoveInPlace && !mORKS.TakeNoodleInterlock && !mORKS.OutNoodleing && mORKS.RBTakeNoodleTask.Count > 0)
            {
                int loc = Array.FindIndex(mORKS.NoodleCookerStatus, p => p == false);//查找煮面炉空闲位置
                if (loc >= 0 && loc <= 5)
                {
                    if (mORKS.RBTakeNoodleTask.TryDequeue(out OrderLocInfo orderLocInfo))
                    {
                        //设置转台位置
                        TurntableStart(orderLocInfo.Loc);
                        //设置倒面位置

                        mORKS.CookNodelId[loc] = orderLocInfo.SuborderId;
                        SetFallNoodleLoc((ushort)(loc + 1));

                        //机器人开始取面
                        RobotTakeNoodle();
                        SimpleFactory.GetInstance.OrderChanged(orderLocInfo.SuborderId, ORDER_STATUS.COOKING);
                        MessageLog.GetInstance.Show($"订单【{orderLocInfo.SuborderId}】,转台:[{orderLocInfo}],煮面栏：[{loc + 1}]");
                        mORKS.TakeNoodleInterlock = true;
                    }
                }

            }
        }

        /// <summary>
        /// 出餐控制
        /// </summary>
        private void OutNoodleTask()
        {
            if (mORKS.AllowFallNoodle && mORKS.RobotTaskInterlock && !mORKS.TakeNoodleInterlock && mORKS.RobotIdle && !mORKS.TakeMealDetect)
            {
                int loc = Array.FindIndex(mORKS.CookNodelId, p => p == mORKS.IngredientsCompleteId && p.Length > 0);
                if (loc >= 0 && loc <= 5)
                {
                    if (mORKS.CookNoodlesComplete[loc])
                    {
                        SetTakeNoodleLoc((ushort)(loc + 1));
                        RobotOutMeal();
                        CookNoodleStatusReset((ushort)(loc + 1));
                        ResetAllowFallNoodle();
                        mORKS.OutMealId = mORKS.IngredientsCompleteId;
                        mORKS.IngredientsCompleteId = string.Empty;
                        mORKS.CookNodelId[loc] = string.Empty;
                        MessageLog.GetInstance.Show($"{loc + 1}号位置出餐控制");
                        mORKS.OutNoodleing = true;
                    }
                }
            }
        }

        /// <summary>
        /// 信号检测
        /// </summary>
        private void SingleDetect()
        {
            //允许倒面信号检测
            if (RTrig.GetInstance("AllowFallNoodle").Start(mORKS.AllowFallNoodle))
            {
                mORKS.IngredientsCompleteId = mORKS.TakeBowlId;
                mORKS.TakeBowlId = string.Empty;
                MessageLog.GetInstance.Show($"允许到面,{mORKS.IngredientsCompleteId}");
                mORKS.TakeBowlInterlock = false;
            }

            //出餐完成信号检测
            if (RTrig.GetInstance("CompleteChange").Start(mORKS.RbOutMealComplete))
            {
                SimpleFactory.GetInstance.OrderChanged(mORKS.OutMealId, ORDER_STATUS.COMPLETED_COOK);
                MessageLog.GetInstance.Show($"订单【{mORKS.OutMealId}】制作完成");
                mORKS.OutNoodleing = false;
            }

            //取餐完成逻辑处理
            if (DelayRTrig.GetInstance("CompleteChange1").Start(mORKS.RbOutMealComplete && !mORKS.TakeMealDetect, 2))
            {
                SimpleFactory.GetInstance.OrderChanged(mORKS.OutMealId, ORDER_STATUS.COMPLETED_TAKE);
                MessageLog.GetInstance.Show($"订单【{mORKS.OutMealId}】取餐完成");
                //var RemoveItem = Json<MorkOrderPushPar>.Data.morkOrderPushes.FirstOrDefault(p => p.OrderPush.SuborderId == mORKS.OutMealId);
                //if (RemoveItem != null)
                //{
                //    Json<MorkOrderPushPar>.Data.morkOrderPushes.Remove(RemoveItem);
                //}
                //var RemoveItem = Json<KeepDataBase>.Data.orderLists.FirstOrDefault(p => p.OrderPush.SuborderId == mORKS.OutMealId);
                //if (RemoveItem != null)
                //{
                //    Json<KeepDataBase>.Data.orderLists.Remove(RemoveItem);
                //}
                ResetCookComplete();
                mORKS.OutMealId = string.Empty;
            }

            //机器人取面完成信号检测
            if (RTrig.GetInstance("TakeNoodleComplete").Start(mORKS.RbTakeNoodleComplete))
            {
                mORKS.TakeNoodleInterlock = false;
                mORKS.AllowTakeNoodle = false;
                mORKS.TurntableInterlock = false;
                MessageLog.GetInstance.Show("取面完成");
                TakeNoodleCompleteReset();
            }

            //转台到位检测
            //if (RTrig.GetInstance("TurntableInPlace").Start(mORKS.TurntableMoveInPlace))
            //{
            //    mORKS.TurntableInterlock = false;
            //}

            int OutMealRequstCount = mORKS.CookNoodlesComplete.Where(p => p == true).ToList().Count;
            int mlCount = mORKS.NoodleCookerStatus.Where(p => p == true).ToList().Count;
            mORKS.RobotTaskInterlock = OutMealRequstCount > 0 && mORKS.AllowFallNoodle && (mlCount >= 2 || mORKS.RBTakeNoodleTask.Count == 0);
        }


        #region PLC 控制函数

        /// <summary>
        /// 写入配方数据到 PLC
        /// </summary>
        private void WriteRecipeBoms()
        {
            List<ushort> recipeBoms = new List<ushort>();
            foreach (var item in Json<BatchingInfoPar>.Data.recipeBoms.RecipeIds)
            {
                foreach (var rec in item.Recipes)
                {
                    recipeBoms.Add((ushort)rec);
                }
            }
            if (recipeBoms.Count > 0)
            {
                if (ModbusTcpHelper.GetInstance.Write(1100, WriteType.HoldingRegisters, recipeBoms.ToArray()))
                {
                    MessageLog.GetInstance.Show("成功写入配方数据");
                }
            }
            else { MessageLog.GetInstance.Show("配方数据为空"); }
        }

        /// <summary>
        /// 转台移动
        /// </summary>
        //private void MoveTurntable()
        //{
        //    //ModbusTcpHelper.GetInstance.Write(325, WriteType.Coils, true);
        //}

        /// <summary>
        /// 取面完成复位
        /// </summary>
        private void TakeNoodleCompleteReset()
        {
            ModbusTcpHelper.GetInstance.Write(1124, WriteType.Coils, false);
        }

        /// <summary>
        /// 指定煮面口状态复位
        /// </summary>
        /// <param name="num"></param>
        private void CookNoodleStatusReset(int num)
        {
            if (num >= 1 && num <= 6)
            {
                ushort addRess = (ushort)(1136 + num - 1);
                ModbusTcpHelper.GetInstance.Write(addRess, WriteType.Coils, false);
                MessageLog.GetInstance.Show($"{num}号煮面口占用复位");
            }

        }

        /// <summary>
        /// 写配方编号
        /// </summary>
        /// <param name="num"></param>
        private void SetRecipeNumber(ushort num)
        {
            ModbusTcpHelper.GetInstance.Write(100, WriteType.HoldingRegisters, num);
        }

        /// <summary>
        /// 启动转台
        /// </summary>
        /// <param name="loc"></param>
        private void TurntableStart(ushort loc)
        {
            mORKS.TurntableInterlock = true;
            mORKS.TurntableLocLists.Add(loc);
            ModbusTcpHelper.GetInstance.Write(101, WriteType.HoldingRegisters, loc);
            ModbusTcpHelper.GetInstance.Write(325, WriteType.Coils, true);
        }

        /// <summary>
        /// 设置倒面位置
        /// </summary>
        /// <param name="loc"></param>
        private void SetFallNoodleLoc(ushort loc)
        {
            ModbusTcpHelper.GetInstance.Write(102, WriteType.HoldingRegisters, loc);
        }

        /// <summary>
        /// 设置取面位置
        /// </summary>
        /// <param name="loc"></param>
        private void SetTakeNoodleLoc(ushort loc)
        {
            ModbusTcpHelper.GetInstance.Write(103, WriteType.HoldingRegisters, loc);
        }

        /// <summary>
        /// 取碗控制
        /// </summary>
        /// <param name="loc"></param>
        private void TakeBowlControl(ushort loc)
        {
            if (loc == 10)//小碗
            {
                ModbusTcpHelper.GetInstance.Write(321, WriteType.Coils, true);
            }
            else if (loc == 11)//大碗
            {
                ModbusTcpHelper.GetInstance.Write(322, WriteType.Coils, true);
            }
        }

        /// <summary>
        /// 机器人取面
        /// </summary>
        private void RobotTakeNoodle()
        {
            ModbusTcpHelper.GetInstance.Write(323, WriteType.Coils, true);
        }

        /// <summary>
        /// 机器人取餐
        /// </summary>
        private void RobotOutMeal()
        {
            ModbusTcpHelper.GetInstance.Write(324, WriteType.Coils, true);
            var result = ModbusTcpHelper.GetInstance.Read(324, ReadType.Coils);
            if (result is bool res)
                while (!res)
                {
                    ModbusTcpHelper.GetInstance.Write(324, WriteType.Coils, true);
                }
        }

        /// <summary>
        /// 制作完成信号复位
        /// </summary>
        private void ResetCookComplete()
        {
            ModbusTcpHelper.GetInstance.Write(1126, WriteType.Coils, false);
        }

        /// <summary>
        /// 复位允许取面信号
        /// </summary>
        private void ResetAllowFallNoodle()
        {
            ModbusTcpHelper.GetInstance.Write(1123, WriteType.Coils, false);
        }

        /// <summary>
        /// 设备初始化
        /// </summary>
        public async void DeviceInit()
        {
            ModbusTcpHelper.GetInstance.Write(320, WriteType.Coils, true);
            await Task.Delay(1000);
            ModbusTcpHelper.GetInstance.Write(320, WriteType.Coils, false);

        }
        #endregion



    }

}